2000 MITSUBISHI MONTERO Service Repair Manual

N
ut F
ro nt of engin e M
D998051 9 1
8
1 7 1
5 1
3 1
2 1
1 1
0 8
75
32
1 1
4 46w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

I
d entif ic a tio n m ark (s iz e ) P
arts num -
b er A D
5-7 74 (fit te d th ic kn ess 1.4 5 ±0.0 4) M
D377774 B D
5-7 75 (fit te d th ic kn ess 1.5 0 ±0.0 4) M
D377775 C D
5-7 76 (fit te d th ic kn ess 1.5 5 ±0.0 4) M
D377776 C
ham fe re d
s id e
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

9
1
5 1
3 1
2 1
1 1
0 8 7
65
43
2 1
1
4 1
6 9
1
5 1
3 1
2 1
1 1
0 8 7
65
43
2 1
1
4

NOTES


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ENGINE <4M4>
Click on the applicable bookmark to selected the required model year.


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11C-1
ENGINE <4M4>
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 2.................
SEALANTS AND ADHESIVES 3..............
SPECIAL TOOLS 3..........................
ON-VEHICLE SERVICE 5.....................
Drive Belt Tension Check and Adjustment 5......
Valve Clearance Check and Adjustment 8........
Injection Timing Check and Adjustment 9........
Idle Speed Check 12...........................Compression Pressure Check 12................
OIL PAN 14.................................
VACUUM PUMP 16..........................
TIMING CHAIN 17...........................
CRANKSHAFT OIL SEAL 21.................
CAMSHAFT 23..............................
CYLINDER HEAD GASKET 27...............
ENGINE ASSEMBLY 33.....................


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ENGINE <4M4> -General Information/Service Specifications11C-2
GENERAL INFORMATION
Items4M41
Total displacement mL3,200
Bore´Stroke mm98.5´105.0
Compression ratio17.0
Camshaft arrangementDOHC
Number of valveIntake8
Exhaust8
Valve timingIntakeOpeningBTDC 13_
ClosingABDC 31_
ExhaustOpeningBBDC 55_
ClosingATDC 17_
Fuel systemDistribution type injection pump
Rocker armRoller type
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Alternator drive beltVibration frequency Hz122 - 161–
(When inspection)Tension N207 - 363–
Deflection mm 8-11–
Alternator drive beltVibration frequency Hz122 - 136–
(When adjustment)Tension N207 - 259–
Deflection mm 10 - 11–
Alternator drive beltVibration frequency Hz149 - 161–
(When replacement)Tension N311 - 363–
Deflection mm 8-9–
A/C compressor drive beltVibration frequency HzA177 - 191–
(When inspection)B145 - 156–
Tension NC343 - 392–
Deflection mm
C7.5 - 8.5–
A/C compressor drive beltVibration frequency HzA177 - 191–
(When adjustment)B145 - 156–
Tension NC343 - 392–
Deflection mm
C7.5 - 8.5–
A/C compressor drive beltVibration frequency HzA177 - 191–
(When replacement)B145 - 156–
Tension NC490 - 539–
Deflection mm
C6.0 - 6.5–


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V
alv e cle ara nce (a t co ld engin e) m m I
n ta ke va lv e 0
.1 –
E
xh aust va lv e 0
.1 5 –
I
n je ctio n tim in g 4
°B TD C –
I
d le sp eed r/m in 7
50 ±20 –
C
om pre ssio n pre ssu re kP a-r/m in 2
,8 44 -2 40 2
,2 56 -2 40 C
om pre ssio n pre ssu re dif f e re nce of all cylin der kP a – M
axim um 294 S
pecif ie d Seala nts R
em ark s O
il p an co ve r ru bber 3
M AT D Part N o. 8121 or equiv a le nt Q
uic k fix adhesiv e E
ngin e co ve r in su la to r C
onta ct su rfa ce betw een tim in g gear
c a se and cra nkca se asse m bly 3
M AT D Part N o. 8660 or equiv a le nt S
em i- d ry in g
s e ala nt O
il p an M
IT S U BIS H I GEN UIN E PA R T MD970389 or T
im in g gear ca se e
quiv a le nt N
um ber N
am e U
se M
B991502 M
UT-II
s u b-a sse m bly M
B991668 B
elt te nsio n mete r
s e t D
riv e belt te nsio n measu re m ents
( U se wit h M UT-II ) M
B990767 E
ndyo ke hold er C
ra nksh aft pulle y hold in g M
D998754 P
ulle y hold er pin