Page 705 of 1839
O
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P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 706 of 1839
INTAKE AND EXHAUST
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Page 707 of 1839

15-1
INTAKE AND
EXHAUST
CONTENTS
SERVICE SPECIFICATIONS 2.................
SEALANT 2..................................
SPECIAL TOOL 2............................
ON-VEHICLE SERVICE 2.....................
Intake Manifold Vacuum Check <6G7> 2.........
Turbocharger Supercharging Check <4D5> 2.....
Waste Gate Actuator Check <4D5> 3..........
Waste Gate Actuator Check <4M4> 3..........
AIR CLEANER 4.............................
INTERCOOLER<4D5, 4M4> 5.................
INTAKE MANIFOLD <6G7> 6.................
INTAKE MANIFOLD AND THROTTLE BODY
<4M4> 8.....................................EXHAUST MANIFOLD <6G7> 11..............
INTAKE MANIFOLD AND EXHAUST
MANIFOLD, TURBOCHARGER <4D5> 12...
TURBOCHARGER AND EXHAUST
MANIFOLD <4M4> 14.....................
TURBOCHARGER <4D5> 16.................
TURBOCHARGER <4M4> 19.................
EXHAUST PIPE AND MAIN MUFFLER
<6G7> 21...................................
EXHAUST PIPE AND MAIN MUFFLER
<4D5> 23...................................
EXHAUST PIPE AND MAIN MUFFLER
<4M4> 25...................................
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Page 708 of 1839
S
ER VIC E SPEC IF IC ATIO NS
I te m s S
ta ndard va lu e L
im it W
aste gate actu ato r activ a tio n 4
D 5 A
ppro x. 9 2 -
p
re ssu re kP a 4
M 4 A
ppro x. 1 61 -
M
anif o ld dis to rtio n of th e in sta lla tio n su rfa ce m m 0
.1 5 or le ss 0
.2 0 S
pecif ie d se ala nt R
em ark s T
hre ad of th e in ta ke manif o ld mountin g
b olt s 3
M Stu d Lockin g No.4 170 or equiv a le nt A
naero bic se ala nt N
um ber N
am e U
se M
D998770 O
xyg en se nso r
w re nch R
em ova l/ In sta lla tio n ofo xyg en se nso r <6G 7>
Page 709 of 1839
Page 710 of 1839
A
IR CLE A NER
R EM OVA L AND IN STA LLA TIO N
C au tio n
P arts mark ed by *are mad e of re cycle d -p ap er m ix ed pla stic mate ria l, so observ e th e fo llo w in g
p re cau tio ns.
1 . Avo id an y sh ock or lo ad to th ese parts when re m ovin g an d in sta llin g th em .
2 . Engag e th e case hin ges secu re ly when assem blin g th ese parts .
N O TE
P arts m ark e d by *are m ade ofre cycle d-p aper m ix e d pla stic m ate ria l, so ca n be dis p ose d ofb y in cin era tio n.
Page 711 of 1839
I
N TE R CO OLE R <4D 5, 4M 4>
R EM OVA L AND IN STA LLA TIO N
Page 712 of 1839
I
N TA KE MANIF O LD <6G 7>
R EM OVA L AND IN STA LLA TIO N