2000 MITSUBISHI MONTERO Service Repair Manual

N
uts to be tig hte ned T
ig hte nin g to rq ue N×m 1 N
uts at rig htb ank sid e 6
.5 ± 1.5 2 N
uts at le ft bank sid e 2
2 ± 1 3 N
uts at rig htb ank sid e 2
2 ± 1 4 N
uts at le ft bank sid e 2
2 ± 1

I
N TA KE MANIH O LD AND TH RO TTLE BO DY <4M 4>
R EM OVA L AND IN STA LLA TIO N (
E ngin e oil) (
T ra nsm is sio n flu id ) 1
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D
eliv e ry
h old er

I
n je ctio n pip e
Nut
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E
XH AUST MANIF O LD <6G 7>
R EM OVA L AND IN STA LLA TIO N 2
1 4
6
5 8
7 95
9
±1
0 N
×m 1
8
±2
N
×m
5.0
±1
.0 N
×m 5
.0
±1
.0 N
×m 3
R em oval ste p s
1 . E G R pip e
2 . E G R pip e gaske t
3 . Thro ttle body sta y
4 . H eat pro te cto r
5 . E xh aust m anif o ld 6
. E xh aust m anif o ld gaske t
7 . E ngin e oil le ve l gauge and guid e
8 . H eat pro te cto r
9 . E xh aust m anif o ld
1 0. E xh aust m anif o ld gaske t
I N SPEC TIO N
C heck th e fo llo w in g poin ts ; re pla ce th e part if a pro ble m is
f o und.
E XH AUST MANIF O LD CHEC K
1 . Check fo r dam age or cra ckin g of any part.
2 . Usin g a str a ig ht edge and ath ic kn ess gauge, ch eck fo r
d is to rtio n of th e cylin der head in sta lla tio n su rfa ce .
S ta n dard valu e: 0.1 5 mm or le ss
L im it : 0.2 0 mm
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I
N TA KE AND EXH AUST MANIF O LD ,T U RBO CHARG ER <4D 5>
R EM OVA L AND IN STA LLA TIO N 1
4
1 0 1
5 1
6
1
7
2
1
1 8 1
9
2
0

INTAKE AND EXHAUST -Intake and Exhaust Manifold,
Turbocharger <4D5>15-13
INSTALLATION SERVICE POINT
"
AA
TURBOCHARGER ASSEMBLY INSTALLATION
1. Check the internal surface, the eye bolt and the
mating surface of the oil pipe and water pipe for
clogging, and clean if necessary.
2. If deposits of carbon are accumulated on the
turbocharger oil passage, remove them and clean
using the compressed air.
Caution
Be careful not to allow foreign material to enter the
turbocharger.
3. Add clean engine oil through the oil feed pipe port
on the turbocharger.
INSPECTION
TURBOCHARGER ASSEMBLY CHECK
DVisually check the turbine wheel and the compressor
wheel for cracking or other damage.
DCheck whether the turbine wheel and the compressor
wheel can be easily turned by hand.
DCheck for oil leakage from the turbocharger assembly.
DCheck whether or not the waste gate valve remains open.
If any problem is found, replace the part after disassembly.
OIL PIPE AND OIL RETURN PIPE CHECK
Check the oil pipe and oil return pipe for clogging, bending,
or other damage. If there is clogging, clean it.
EXHAUST MANIFOLD CHECK
Damage or cracking of any part.


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T
U RBO CHARG ER AND EXH AUST MANIF O LD <4M 4>
R EM OVA L AND IN STA LLA TIO N 1
6 1
5
2
3
45
7 6 1
0
9
1
1 1
2 1
3 1
4
3 1
Rem oval ste p s
1 . E G R va lv e and pip e asse m bly
2 . Turb och arg er co ve r
3 . W ate r pip e
4 . Turb och arg er co ve r
5 . O il pip e
6 . O il re tu rn hose
7 . O il re tu rn pip e
8 . O il re tu rn pip e gaske t
9 . H eat pro te cto r 1
0. Turb och arg er and exh aust fit tin g
a sse m bly
1 1 . Turb och arg er co ve r
1 2. W aste gate actu ato r
1 3. Turb och arg er co ve r
1 4. E xh aust fit tin g
" AA
15. Turb och arg er asse m bly
1 6. E xh aust m anif o ld
1 7. E xh aust m anif o ld gaske t
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