2000 MITSUBISHI MONTERO Service Repair Manual

AUTOMATIC TRANSMISSION -On-vehicle Service23-100
Specified lubricant:
Hypoid gear oil SAE 75W-90 or 75W-85W
conforming to API GL-4
Oil level: 2.8 L
4. Install the oil filler plug, and tighten it to the specified
torque.
Tightening torque: 32±
2N×
m


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S
ym bol N
am e S
ym bol I
n put sh aft sp eed se nso r O F
re ew heele ngage sw it c h N
O
utp ut sh aft sp eed se nso r V V
ehic le sp eed se nso r T
C
ra nk angle se nso r <6G 7> B S
to p la m p sw it c h F
E
ngin e sp eed se nso r <4M 4> D S
hif t actu ato r S
A
/T flu id te m pera tu re se nso r U A
/T co ntr o lso le noid va lv e asse m bly U
I
n hib it o r sw it c h P D
ia gnosis co nnecto r I
W
id e open th ro ttle sw it c h H E
ngin e-E C U <4M 4> L
S
hif t sw it c h (U P, D O W N) J A
/T -E C U <4M 4> L
S
ele ct sw it c h J E
ngin e-A /T -E C U <6G 7> L
D
ualp re ssu re sw it c h C T
ra nsfe r-E C U E
A
cce le ra to r pedalp osit io n se nso r (A PS) G
A
/T co ntr o lre la y M
C
ente r dif f e re ntia llo ck sw it c h R
S
ole noid va lv e A,B A 2
W D/4 W D sw it c h R
T
ra nsfe r le ve r sw it c h K 2
W D sw it c h R
F
ro nt pro pelle r sh aft sp eed se nso r Q 4
H sw it c h R
R
ear pro pelle r sh aft sp eed se nso r W 4
LLc sw it c h R
B C
D
E
F G
H
I J
K L
M N O
P Q R S T
U VA
C<
4M 4>

R
esis ta nce [k W ] 0 1
6.7 -20.5 2
0 7
.3 -8.9 4
0 3
.4 -4.2 6
0 1
.9 -2.2 8
0 1
.0 -1.2 1
00 0
.5 7 -0.6 9 A
T F w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

C
ontin uit y betw een te rm in als
( 1 ) and (3 ) C
onnecte d C
ontin uit y D
is co nnecte d N
o co ntin uit y D
CC so le noid va lv e L
R so le noid va lv e O
D so le noid va lv e 2
nd so le noid va lv e R
ED so le noid va lv e
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

R
esis ta nce
v a lu e D
am per clu tc h co ntr o l (D CC) so le noid
v a lv e 2
.7 -3.4 kW at
2 0°C L
ow &re ve rs e so le noid va lv e (L R so le noid
v a lv e ) S
eco nd so le noid va lv e (2 N D so le noid
v a lv e ) U
nderd riv e so le noid va lv e (U D so le noid
v a lv e ) O
ve rd riv e so le noid va lv e (O D so le noid
v a lv e ) R
eductio n (R ED )so le noid va lv e

R
eve rs e clu tc h L
ow &
r e ve rs e
b ra ke U
nderd riv e clu tc h R
eductio n bra ke O
ne-w ay clu tc h
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

S
ta ndard hyd ra ulic pre ssu re kP a S
ele cto r
l e ve r
p osit io n S
hif t
r a nge
p osit io n E
n-
g in e
s p eed
r /m in U
nderd riv e
c lu tc h pre s-
s u re
[ U D pre s-
s u re ] R
eve rs e
c lu tc h pre s-
s u re
[ R C pre s-
s u re ] O
ve rd riv e
c lu tc h
p re ssu re
[ O D pre s-
s u re ] D
ir e ct
c lu tc h
p re ssu re
p ort
[ D IR pre s-
s u re ] L
ow &bra ke
p re ssu re
[ L R pre ssu re ] S
eco nd
b ra ke pre s-
s u re
[ 2 N D pre s-
s u re ] R
eductio n
b ra ke pre s-
s u re
[ R B pre s-
s u re ] T
o rq ue
c o nve rte r
p re ssu re
[ D R pre s-
s u re ] P - 2
,5 00 - - - - 2
60 -340 - 1
,0 10 -1,0 50 5
00 -700 R R
eve rs e 2
,5 00 - 1
,2 70 -1,7 70 - - 1
,2 70 -1,7 70 - 1
,2 70 -1,7 70 5
00 -700 N - 2
,5 00 - - - - 2
60 -340 - 2
60 -340 5
00 -700 S
ports
m ode 1
st 2
,5 00 1
,0 10 -1,0 50 - - - 1
,0 10 -1,0 50 - 1
,0 10 -1,0 50 5
00 -700 2
nd 2
,5 00 1
,0 10 -1,0 50 - - - - 1
,0 10 -1,0 50 1
,0 10 -1,0 50 5
00 -700 3
rd 2
,5 00 7
84 -882 - 7
84 -882 - - - 7
84 -882 4
50 -650 4
th 2
,5 00 7
84 -882 - 7
84 -882 7
84 -882 - - - -
5
th 2
,5 00 7
84 -882 - 7
84 -882 7
84 -882 - 7
84 -882 - -

AUTOMATIC TRANSMISSION -On-vehicle ServiceAUTOMATIC TRANSMISSION -On-vehicle Service23-107
HYDRAULIC PRESSURE TEST DIAGNOSIS TABLE
SymptomProblem location
All hydraulic pressures are too highMalfunction of regulator valve
All hydraulic pressures are too lowMalfunction of oil pump
Blocked oil filter
Blocked oil cooler
Malfunction of regulator valve
Malfunction of relief valve
Incorrect valve body installation
Abnormal hydraulic pressure in R range
onlyMalfunction of regulator valve
Abnormal hydraulic pressure in 3rd or 4th
onlyMalfunction of regulator valve
Malfunction of switch bulb
Abnormal UD pressure onlyMalfunction of oil seal K, L, M or Q
Malfunction of underdrive solenoid valve
Malfunction of underdrive pressure control valve
Abnormality with check ball
Blocked orifices
Incorrect valve body installation
Abnormal REV pressure onlyMalfunction of oil seal A, B or C
Abnormality with check ball
Blocked orifices
Incorrect valve body installation
Abnormal OD pressure onlyMalfunction of oil seal D, E or F
Malfunction of overdrive solenoid valve
Malfunction of overdrive pressure control valve
Abnormality with check ball
Blocked orifices
Incorrect valve body installation
Abnormal DIR pressure onlyMalfunction of oil seal R, S or T
Malfunction of low & reverse solenoid valve (also used for the direct
clutch)
Malfunction of low & reverse pressure control valve
Malfunction of switch bulb
Malfunction of fail-safe valve C
Blocked orifices
Incorrect valve body installation
Abnormal LR pressure onlyMalfunction of oil seal I, J or P
Malfunction of low & reverse solenoid valve (also used for the direct
clutch)
Malfunction of low & reverse pressure control valve
Malfunction of switch bulb
Malfunction of fail-safe valve A
Abnormality with check ball
Blocked orifices
Incorrect valve body installation
Abnormal 2ND pressure onlyMalfunction of oil seal G, H or O
Malfunction of second solenoid valve
Malfunction of second pressure control valve
Malfunction of fail-safe valve B
Blocked orifices
Incorrect valve body installation


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Purchased from www.WorkshopManuals.co.uk