Page 25 of 1839
GENERAL -Major Specifications00-24
ItemsV68WV65W
MYHFL6MNXFL6,
MNXFR6MYXFL6,
MYXFR6MNHCL6,
MNHCR6MYHCL6,
MYHCR6
VehicleOverall length14,2604,280
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,9802,0001,915
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,1651,1701.075
Max. axle weight rating-rear1,3451,3401,435
Seating capacity5
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
automa-
tic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 26 of 1839
GENERAL -Major Specifications00-25
ItemsV65W
MNXCL6,
MNXCR6MYXCL6,
MYXCR6
VehicleOverall length14,280
dimensionsOverall width21,875mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,935
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,080
Max. axle weight rating-rear1,430
Seating capacity5
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 28 of 1839
GENERAL -Major Specifications00-27
ItemsV78WV75W
LYHFL6,
LYHFR6LNXFL6,
LNXFR6LYXFL6,
LYXFR6LNHCL6,
LNHCR6LYHCL6,
LYHCR6
VehicleOverall length14,7754,795
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1124*
VehicleKerb weight2,1252,1552,060
weight kgMax. gross vehicle weight2,7602,8002,760
Max. axle weight rating-front1,1601,110
Max. axle weight rating-rear1,6001,650
Seating capacity7
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
auto-
matic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 29 of 1839
GENERAL -Major Specifications00-28
ItemsV75W
LNXCL6,
LNXCR6LYXCL6,
LYXCR6
VehicleOverall length14,795
dimensionsOverall width21,875mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9235
Angle of approach
degree1042*
Angle of departure
degree)1124*
VehicleKerb weight2,095
weight kgMax. gross vehicle weight2,760
Max. axle weight rating-front1,110
Max. axle weight rating-rear1,650
Seating capacity7
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 896 of 1839
D
ia m ete r (D )x Length (L ) m m A 1
0 x45 B 8
x30 C 1
0 x80 D 1
0 x25 E 1
0 x35 D
ia m ete r (D )x Length (L ) m m A 1
2 x25 B 1
0 x45 C 1
0 x50 D
ia m ete r (D )x Length (L ) m m A 1
2 x40 B 1
2 x55 R
ele ase
b earin g <
6G 7> S
ta rte r
m oto r
S ta rte r
m oto r w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 1051 of 1839
FRONT AXLE -General Information26-2
GENERAL INFORMATION
The front axle consists of the front hubs, knuckles,
drive shaft, wheel bearings, ball joints, front
differential, and freewheel clutch.
The features are:
DThe structural method of press fitting unit
bearing into the front hub is applied.
DThe wheel bearing uses a taper roller unit
bearing. For vehicles with ABS, a rotor for
detecting the wheel speed is press-fitted to
the U.J. outer wheel.
DDrive shafts incorporate U.J.-B.J.-type constant
velocity ball joint has high power transmission
efficiency and reduces vibration and noise.NOTE
U.J. is an abbreviation of Under cut Joint.
DA vacuum-type freewheel clutch has been
adopted in the freewheel mechanism. Its
solenoid valve and actuator switch powertrain
between 2WD and 4WD.
DThe differential support method is a four-point
elastic support method which reduces vibration
and noise.
ItemSpecification
WheelWheel bearing typeTaper roller type unit bearing
bearingsBearing (outside diameter´inside diameter)
mm88´50
DriveJoint typeOutsideU.J.
shaftInsideD.O.J.
Shaft length
*1´Shaft diam-Right353´28
*2,361.5´26*3
eter mmLeft323´28
*2,330´26*3
InnerShaft length´Shaft diameter mm389.2´31.5
shaftBearing (outside diameter´inside diameter)
mm62´35
NOTE
*1:The shaft length indicates the length between the center points of each joint.
*2:4M41-M/T
*3:4D56, 4M41-A/T, 6G74 GDI
FRONT DIFFERENTIAL
ItemSpecification
Reduction gear typeHypoid gear
Reduction ratio4.900
*1, 3.917*2, 4.100*3, 4.300*4
Differential gear typeStraight bevel gear
NumberDrive gear49
*1,47*2, 41*3, 43*4
of teeth
Drive pinion10
*1,*3,*4, 12*2
Side gear14
Pinion gear10
NOTE
*1:4D56
*2:4M41-A/T
*3:4M41-M/T
*4:6G74 GDI
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 1053 of 1839
FRONT AXLE -Service Specifications/Lubricants26-4
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Wheel bearing axis backlash mm-0
Front axle total backlash mm-11
Solenoid valve resistanceW36 - 46-
Hub rotation starting torque N×m-1.75
Setting of D.O.J. boot length mm80±5-
Opening dimension of the spe-
cial tool (MB991561) mmWhen the B.J. boot band
(small) is crimped.2.9-
When the B.J. boot band
(big) is crimped.3.2-
Crimped width of the B.J. boot band mm2.4 - 2.8-
Crimped height of B. J. boot band (big) mm-9.5
Final drive gear backlash mm0.11 - 0.16-
Drive gear runout mm-0.05
Differential gear backlash mm0 - 0.0760.2
Drive pinion turning torque N×mWithout oil seal0.83 - 1.19-
With oil sealCompanion flange (oil seal contact
surface) with anti-rust oil
0.93 - 1.128-
Companion flange (oil seal contact
surface) with gear oil
0.97 - 1.32-
LUBRICANTS
ItemsSpecified lubricantsQuantity
Front differential gear oilHypoid gear oil API classification GL-5 or higher, SAE
viscosity No. 90, 80W1.2 L
D.O.J. boot greaseRepair kit grease4M41-M/T:135±10 g
4M41-A/T, 6G7:
100±10 g
U.J.boot greaseRepair kit grease4M41-M/T:180±10 g
4M41-A/T, 6G7:
135±10 g
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 1210 of 1839
35A-2
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION 3..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 6..............................
SPECIAL TOOLS 6..........................
TROUBLESHOOTING
7......................
ON-VEHICLE SERVICE 19...................
Brake Pedal Check and Adjustment 19..........
Hydraulic Brake Booster (HBB) Operation Check
20........................
HBB Check 23............
HBB Motor Relay Continuity Check
24........................
Brake Booster Operating Test
24.....................
Check Valve Operation Check
25.....................
Load Sensing Spring Length Check and
Adjustment 25.........
Load Sensing Proportioning Valve Function
Test 26................
Bleeding 27...............Bleeding 29.............
Brake Fluid Level Sensor Check 30.............
Brake Booster Vacuum Switch Check
30..................
Disc Brake Pad Check and Replacement 31.....
Disc Brake Rotor Check 32.....................
Brake Disc Thickness Check 32.................
Brake Disc Run-out Check and Correction 33....
BRAKE PEDAL 34..........................
HYDRAULIC BRAKE BOOSTER (HBB)
36....................
HBB BUZZER 40......
MASTER CYLINDER AND BRAKE
BOOSTER 41......
Master Cylinder 43.............................
FRONT DISC BRAKE 44....................
REAR DISC BRAKE 49......................
LOAD SENSING PROPORTIONING
VALVE 54..........
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
