S
O LE N O ID VA LV E, VA CUUM PIP E, VA CUUM TA NK
R EM OVA L AND IN STA LLA TIO N 9
1
2
8
1
1
6
1
2
3 1
0
1 0 1
0
7
161
0
17 1
8
1 9
2 0
1
0
2
1 <
4M 4>
12 ±
2 N×
m
1
2 ±
2 N×
m
9
.0 ±
1.0 N×
m
12 ±
2 N×
m
1 7 ±
3 N×
m
9
.0 ±
1.0 N×
m 9
8
1
2
1 0 1
0
9
.0 ±
1.0 N×
m 6 1
1
7
13
1 2 ±
2 N×
m 1
4
1 5
S ole n oid valv e assem bly , Vacu um
t a n k assem bly re m oval ste p s
" AA
1. Vacu um hose (w hit e str ip e)
" AA
2. Vacu um hose (b lu e str ip e)
" AA
3. Vacu um hose (y e llo w str ip e)
4 . Vacu um pip e asse m bly
5 . Vacu um hose asse m bly
6 . Vacu um pip e asse m bly
7 . B re ath er ca p
8 . S ole noid va lv e asse m bly
" BA
9. C heck va lv e
1 0. Vacu um hose
1 1 . Vacu um hose 1
2. Vacu um pip e asse m bly (6 G 7)
1 3. Vacu um pip e asse m bly (4 D 5)
1 4. Vacu um hose
1 5. Vacu um te rm in al
1 6. B re ath er pip e
1 7. Vacu um ta nk asse m bly
V acu um actu ato r assem bly re m oval
s te p s
" AA
18. Vacu um hose (b lu e str ip e) co nnectio n
" AA
19. Vacu um hose (y e llo w str ip e) co nnec-
t io n
A A"
20. P in
2 1. Vacu um actu ato r asse m bly
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
F
R O NT DIF FE R EN TIA L MOUNT
R EM OVA L AND IN STA LLA TIO N
C au tio n
* : In dic ate s parts whic h sh ould be te m pora rily tig hte n ed ,an d th en fu lly tig hte n ed wit h th e veh ic le
o n th e gro und in th e unla d en co ndit io n. 2 3 4
5
5
9 ±
9 N×
m
128 ±
9 N×
m
8 9 ±
9 N×
m 2
3 ±
4 N×
m
6 9 ±
9 N×
m *
6 9 ±
9 N×
m * 6
9 ±
9 N×
m *
8 9 ±
9 N×
m 1
28 ±
9 N×
m
27-1
REAR AXLE
CONTENTS
GENERAL INFORMATION 2...................
SERVICE SPECIFICATIONS 3.................
LUBRICANTS 3..............................
SEALANTS 4................................
SPECIAL TOOLS 5...........................
ON-VEHICLE SERVICE 8.....................
Rear Axle Total Backlash Check 8................
Gear Oil Level Check 8.........................
Wheel Bearing Axial Play Check 8................Rear Differential Lock Detection Switch Check 9....
Rear Differential Lock System Air Leakage
Check 9.......................................
REAR HUB ASSEMBLY 10...................
KNUCKLE 13...............................
DRIVE SHAFT 14............................
REAR DIFFERENTIAL LOCK 20..............
DIFFERENTIAL CARRIER 23.................
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REAR AXLE -General Information27-2
GENERAL INFORMATION
The rear axle has the following features.
DD.O.J.-type on the differential side and B.J.-type on the hub side constant velocity joints are featured
in the drive shaft.
DLarge capacity and high rigidity taper-roller type unit bearing in the wheel bearing is featured.
DThe hybrid LSD and differential lock with LSD which benefit driving on muddy and rough roads are
featured as an option.
DABS rotor to detect wheel speed is press-fitted in the drive shaft.
NOTE
The structure of normal differential and hybrid LSD is basically the same as featured in existing models.
SPECIFICATIONS
ItemNormal DifferentialHybrid LSDDifferential Lock
with LSD
Reduction gear typeHypoid gearHypoid gearHypoid gear
Reduction ratio4.900*1, 3.917*2,
4.100*3, 4.300*44.900*1, 3.917*2,
4.100*3, 4.300*44.900*1, 3.917*2,
4.100*3, 4.300*4
LSD type-Torque sensing +
VCUTorque sensing
Differential gear type (Type´
number of gears)Side gearStraight bevel gear
´2Helical gear´2Helical gear´2
Pinion gearStraight bevel gear
´2Long pinion´4,
Short pinion´4Long pinion´4,
Short pinion´4
Number
of teethDrive gear49*1, 47*2, 41*3,
43*449*1, 47*2, 41*3,
43*449*1, 47*2, 41*3,
43*4
Drive pinion10*1,*3,*4, 12*210*1,*3,*4, 12*210*1,*3,*4, 12*2
Side gear182222
Pinion gear1077
Bearings (Outside diameter´Side90.0´55.090.0´55.090.0´55.0
Inside diameter) mm
Front68.3´30.268.3´30.268.3´30.2
Rear79.4´36.579.4´36.579.4´36.5
NOTE
*1:4D56
*2:4M41-A/T
*3:4M41-M/T
*4:6G74 GDI
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Purchased from www.WorkshopManuals.co.uk