Page 721 of 1839

INTAKE AND EXHAUST -Turbocharger and Exhaust
Manifold <4M4>15-15
INSTALLATION SERVICE POINT
"
AA
TURBOCHARGER ASSEMBLY INSTALLATION
1. Check the internal surface, the eye bolt and the
mating surface of the oil pipe and water pipe for
clogging, and clean if necessary.
2. If deposits of carbon are accumulated on the
turbocharger oil passage, remove them and clean
using the compressed air.
Caution
Be careful not to allow foreign material to enter the
turbocharger.
3. Add clean engine oil through the oil feed pipe port
on the turbocharger.
INSPECTION
Check the following points; replace the part if a problem is
found.
EXHAUST MANIFOLD CHECK
1. Check for damage or cracking of any part.
2. Using a straight edge and a thickness gauge, check for
distortion of the cylinder head installation surface.
Standard value: 0.15 mm or less
Limit: 0.20 mm
TURBOCHARGER ASSEMBLY CHECK
DVisually check the turbine wheel and the compressor
wheel for cracking or other damage.
DCheck whether the turbine wheel and the compressor
wheel can be easily turned by hand.
DCheck for oil leakage from the turbocharger assembly.
DCheck whether or not the waste gate valve remains open.
If any problem is found, replace the part after disassembly.
OIL PIPE AND OIL RETURN PIPE CHECK
Check the oil pipe and oil return pipe for clogging, bending,
or other damage. If there is clogging, clean it.
EXHAUST MANIFOLD CHECK
Damage or cracking of any part.
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 722 of 1839
T
U RBO CHARG ER <4D 5>
D IS A SSEM BLY AND REA SSEM BLY
Page 723 of 1839
O
-rin g D
ow elp in hole
D ow elp in S
nap rin g C
ham fe re d
e dge
T urb in e
w heela sse m -
b ly
Com pre sso r
c o ve r
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 724 of 1839
C
ouplin g T
ra ce s fo r
c o nta ct C
om pre sso r
w heel O
il p assa ge
Turb in e wheel
W ate r passa ge
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 725 of 1839
T
U RBO CHARG ER <4M 4>
D IS A SSEM BLY AND REA SSEM BLY 3
4
8
7
6
1
2 *
2 C
om pre sso r co ve r
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 726 of 1839
B
C
A
S
nap rin g C
om pre sso r
c o ve r w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 727 of 1839
E
XH AUST PIP E AND MAIN MUFFLE R <6G 7>
R EM OVA L AND IN STA LLA TIO N 1
5
11 1
4
1 4 3
1
9
1 8 2
0
6 9 2
Page 728 of 1839