2011 FORD KUGA Workshop Manual

Page 1945 of 2057

FORD KUGA 2011 1.G Workshop Manual Transfer Case – Component Location
Powertrain overview
6
6
1
2
3
3
4
5
6
6
E102416
Description
Item
Transaxle with front axle differential
1
Transfer box
2
Front wheel half shafts
3Description
Item

Page 1946 of 2057

FORD KUGA 2011 1.G Workshop Manual Transfer box
1
23
E115223
Description
Item
Transfer box
1
Heat deflector
2
Bracket, transfer box to engine
3
G1164985en2008.50 Kuga8/2011
307-07- 4
Transfer Case
— Vehicles With: 5-Speed Automatic T

Page 1947 of 2057

FORD KUGA 2011 1.G Workshop Manual Transfer box seals
1
2
3
4
5
E115284
Description
Item
Output drive shaft flange retaining bolt
1
Output drive flange
2Description
Item
Hollow shaft seals, left
3
Hollow shaft seals, right
4
Output dif

Page 1948 of 2057

FORD KUGA 2011 1.G Workshop Manual Hollow shaft seal, left
E115285
Hollow shaft seals, right
12
3
45
E
Description
Item
Transfer box
1
Bolt
2Description
Item
Locking device
3
Adjustable bearing, transfer box
4
Oil seals
5
G1164985en200

Page 1949 of 2057

FORD KUGA 2011 1.G Workshop Manual Differential/drive - transfer box
1
2
3
4
5
2
E102901
Description
Item
Taper roller bearing - differential
1
Differential case
2Description
Item
Drive teeth - transfer box
3
Differential pinion gears

Page 1950 of 2057

FORD KUGA 2011 1.G Workshop Manual Transfer Case – System Operation and Component Description
System Operation
1
2
3
E103728
Description
Item
Hollow shaft
1
Output shaft
2
Output drive flange
3
NOTE: From the start of series producti

Page 1951 of 2057

FORD KUGA 2011 1.G Workshop Manual Transfer Case Fluid Level Check
MaterialsSpecification
Name
8U7J-19G518-BA
Rear Axle Oil SAE 75W-
90
Inspection
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and

Page 1952 of 2057

FORD KUGA 2011 1.G Workshop Manual Transfer Case Connecting Sleeve
Special Tool(s) / General Equipment308-784
Installer, Halfshaft Seal
E115803
Special Tool(s) / General Equipment308-785
Installer, Halfshaft Seal
E115804
Copper Hammer