2011 FORD KUGA Workshop Manual

ESP inoperative steering sunroof fuel recommended oil fuse box diagram

Load previous 8 pages

Page 1713 of 2057

FORD KUGA 2011 1.G Workshop Manual Fuel Injectors
MaterialsSpecification
Name
WSS-M2C911-A
Engine Oil - 5W-30
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Fuel Rail (303-04 Fuel Charging

Page 1714 of 2057

FORD KUGA 2011 1.G Workshop Manual Throttle Body(23 198 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Remove the right-hand side headlamp
assembly.
2.
E74132
3. NOTE: The gasket is to be reused un

Page 1715 of 2057

FORD KUGA 2011 1.G Workshop Manual Fuel Rail
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information,

Page 1716 of 2057

FORD KUGA 2011 1.G Workshop Manual 9.Torque: 10Nm
E64166
10. To r q u e : 2Nm1.
4.
WARNING: Be prepared to collect
escaping fluid.
Torque: 10
Nm
x5
x24
2
3
1
E93083
Installation
1. To install, reverse the removal procedure.
2. Refer to

Page 1717 of 2057

FORD KUGA 2011 1.G Workshop Manual SECTION 303-04B Fuel Charging and Controls -
Turbocharger
— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
303-04B-2
Turbocharger (Compon

SECTION 303-04B Fuel Charging and Controls -
Turbocharger
— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
303-04B-2
Turbocharger (Component Location) ........................................................................\
..........
303-04B-4
Turbocharger (Overview) ........................................................................\
............................
303-04B-4
Turbocharger(s) ........................................................................\
..........................................
303-04B-5
Turbocharger (System Operation and Component Description) ........................................
303-04B-5
System Diagram ........................................................................\
.........................................
303-04B-6
System Operation ........................................................................\
.......................................
303-04B-6
Turbocharger(s) ........................................................................\
......................................
303-04B-6
Turbocharger boost pressure control ........................................................................\
......
303-04B-7
Recirculated air valve ........................................................................\
.............................
303-04B-7
Component Description ........................................................................\
..............................
303-04B-7
Wastegate control valve ........................................................................\
..........................
303-04B-7
Recirculated air valve ........................................................................\
.............................
DIAGNOSIS AND TESTING 303-04B-9
Turbocharger ........................................................................\
..............................................
303-04B-9
Inspection and Verification ........................................................................\
..........................
REMOVAL AND INSTALLATION 303-04B-11
(23 612 0)
Turbocharger ........................................................................\
..........................
303-04B-1
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B- 1
.
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Page 1718 of 2057

FORD KUGA 2011 1.G Workshop Manual Turbocharger – Component Location
E97600
12
34
5
Description
Item
Turbocharger heat shield
1
from air filter
2Description
Item
TC (turbocharger)
3
to intercooler
4
Exhaust manifold
5
G1032424en2008.

Page 1719 of 2057

FORD KUGA 2011 1.G Workshop Manual 6
79108
123
4
5
6
79108
E97592
Description
Item
Exhaust manifold
1
PCV (positive crankcase ventilation)- hose
Comments:to cylinder head
2
Vacuum line - recirculated air valve
Comments:to intake manifo

Page 1720 of 2057

FORD KUGA 2011 1.G Workshop Manual Turbocharger – Overview
Turbocharger(s)
CAUTION: Do not switch off the engine
while it is running at high speed. If the
engine is switched off while it is running
at high speed, the turbocharger wil

Turbocharger – Overview
Turbocharger(s)
CAUTION: Do not switch off the engine
while it is running at high speed. If the
engine is switched off while it is running
at high speed, the turbocharger will
continue to run after the engine oil
pressure has already dropped to zero. This
will cause premature wear in the
turbocharger bearings.
A TC consists of an exhaust turbine located in the
exhaust gas flow, this turbine is connected to a
compressor by a shaft. The turbine is made to
rotate by the exhaust gas flow from the engine and
thus drives the compressor. The compressor
increases the pressure in the engine intake tract
so that a greater mass of air enters the cylinder
during the intake stroke.
The turbine housing of the TC is integrated into the
exhaust manifold. This construction offers
thermodynamic advantages compared with the
usual construction, the maximum exhaust
temperature is up to 1050°C.
The maximum boost pressure is 0.65 bar.
The exhaust manifold is secured to the exhaust
side of the cylinder head with 12 self-locking nuts.
The exhaust manifold gasket is a multi-layer steel
gasket and cannot be reused. In order to
compensate for the thermal expansion of the
exhaust manifold, the flange of the TC is provided
with two grooves.
The TC and the exhaust manifold are joined by a
hose clip. The hose clip must not be loosened or
removed. The TC and the exhaust manifold are
not available as separate replacement parts,
exchange is only possible as a complete unit.
The turbocharger heat shield is secured to the
exhaust manifold by four bolts. Two of the bolts
have spring washers underneath their heads.
During removal, make a note of the installation
location of the spring washers to refer to during
installation.
The recirculated air valve is built into the TC
housing and cannot be changed.
The Ford diagnostic unit can test the operation of
the wastegate control valve using actuator
diagnosis.
The boost pressure regulator is set in the factory.
Adjustments to the boost pressure regulator must never be attempted. A red colored seal is applied
to the adjustment nut of the operating rod, in order
to monitor the factory setting of the boost pressure.
The bearings of the TC are lubricated with engine
oil. The engine oil passes from the cylinder block
through the oil supply pipe to the TC. The oil is
returned to the oil pan through the oil return pipe,
The TC is cooled by the engine coolant circuit.
When installing hoses and lines, make certain that
their ends are free of oil residues and dirt.
G1032425en2008.50 Kuga8/2011
303-04B-
4
Fuel Charging and Controls - Turbocharger
—
2.5L Duratec (147kW/200PS) - VI5
303-04B- 4
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Load next 8 pages

Page: < prev 1-10 ... 1681-1688 1689-1696 1697-1704 1705-1712 1713-1720 1721-1728 1729-1736 1737-1744 1745-1752 ... 2064 next >

spare tire location USB wiring sat nav airbag disable fuel type