Page 1633 of 2057
E122634
1
2
3
4
5
12345
11. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.
General Equipment: Piston Ring Compressor
E122334
x5
12. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.
Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
E77266
13. CAUTIONS:
Make sure that the components are
installed to the position noted before
removal.
Make sure that new bolts are installed.
G543500en2008.50 Kuga8/2011
303-01- 100
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
100
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Page 1634 of 2057
Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil Torque:
• Stage 1: 30
Nm
• Stage 2: 90°
E122335
x10
14.
Torque: 10Nm
E68495
15. N O T E : The component must be installed within
5 minutes of applying the sealant.
Material: Flange Sealant - Anaerobic LP (WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
G543500en2008.50 Kuga8/2011
303-01- 101
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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Page 1635 of 2057
E84444
16. N O T E :Only tighten the bolts finger tight at this
stage.
E84443
17. General Equipment: Round-Ended Steel Rule
E84445
18.Torque: 17Nm
E84443
19.Torque: 17Nm
E84582
x4
G543500en2008.50 Kuga8/2011
303-01- 102
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
102
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Page 1636 of 2057
20.Torque: 6Nm
E64878
21.Special Tool(s): 303-1180
E64880
303-1180
22.Special Tool(s): 303-1181
E64891
303-1181
23.Torque:
• Stage 1: 20
Nm
• Stage 2: 60Nm
• Stage 3: 130°
E68750
1284159
10623711
24. X=15mm.
•
E68818
G543500en2008.50 Kuga8/2011
303-01- 103
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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Page 1637 of 2057
25.
E84406
x20
26.
E68492
27.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)
engine oil
E113630
28. Material: Flange Sealant - Anaerobic LP
(WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
E68870
29. Torque: 17Nm
G543500en2008.50 Kuga8/2011
303-01- 104
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
104
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Page 1638 of 2057
E87508
46
45
44
43
3834271913514202839
40
41
423623910243137
635
29211571412182633
30221682311172532
30.Special Tool(s): 303-318
E68747
303-318
31. N O T E : The crankshaft timing pulley can only
be installed in 1 position on the crankshaft
splines.
Torque: 17
Nm
E69623
x7
G543500en2008.50 Kuga8/2011
303-01- 105
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
105
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Page 1639 of 2057
32. N O T E :Only tighten the bolts finger tight at this
stage.34. N O T E : Install all the bolts finger tight before
final tightening.
1. Torque: • Stage 1: 35
G543500en2008.50 Kuga8/2011
303-01- 106
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
106
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E74333
x2
33.
Torque: 25Nm1.
2. Torque: 12
Nm
E68490
1
2
Nm
• Stage 2: 75°
2. Torque:
• Stage 1: 15
Nm
• Stage 2: 90°
E68408
1
2
35.Install the Special Tool(s): 303-1178
Torque: 10
E113631
12
3
Nm
x2
303-1178
303-1178
Page 1640 of 2057
36.
E83911
37. CAUTION: Only rotate the crankshaftclockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Install the Special Tool(s): 303-1182
E66328
303-1182
38. CAUTION: Make sure that theinstallation marks are aligned.
E113883
G543500en2008.50 Kuga8/2011
303-01- 107
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
107
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL