Page 1369 of 2057
E139456
21.
E137083
1
2
x20
22.On both sides.
Torque: 9
Nm
G1420093en2008.50 Kuga8/2011
206-00- 33
Brake System - General Information
206-00- 33
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E139456
Filling
23.Refer to: Brake System Bleeding (206-00 Brake
System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).
Refer to: Component Bleeding (206-00 Brake
System - General Information, General
Procedures).
G1420093en2008.50 Kuga8/2011
206-00- 34
Brake System - General Information
206-00- 34
GENERAL PROCEDURES
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Page 1371 of 2057

Brake System Pressure Bleeding
General EquipmentBrake/Clutch System Pressure Bleeder/Filler
NOTE: Make sure that the vehicle is standing on
a level surface.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
Vehicles with stability assist
2. Bleed the brake system using the
BleedMASTER function in the diagnostic tool.
Vehicles without stability assist
3.
E86914
4.Refer to: Specifications (206-00 Brake System
- General Information, Specifications).
E139915
5. CAUTION: Make sure that the pressure within the brake system does not
exceed 1 bar.Using the brake/clutch system pressure
bleeder/filler, pressure bleed the system in
accordance with the manufacturer's instructions.
General Equipment: Brake/Clutch SystemPressure Bleeder/Filler
G1057429en2008.50 Kuga8/2011
206-00- 35
Brake System - General Information
206-00- 35
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Page 1372 of 2057
6.
E139916
x4
7.Refer to: Specifications (206-00 Brake System
- General Information, Specifications).
E139915
8.
E86914
G1057429en2008.50 Kuga8/2011
206-00- 36
Brake System - General Information
206-00- 36
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Page 1373 of 2057
SECTION 206-03 Front Disc Brake
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
REMOVAL AND INSTALLATION
206-03-2
(12 234 0)
Brake Pads ........................................................................\
.............................
206-03-4
(12 243 0)
Brake Caliper ........................................................................\
..........................
206-03-5
Front Brake Flexible Hose ........................................................................\
..........................
206-03-1
Front Disc Brake
206-03- 1
.
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Brake Pads(12 234 0)
Special Tool(s)206-005
Retractor, Brake Caliper
Piston
12014
Materials
Specification
Name
WSS-M6C57-A2
Brake Fluid - Super
DOT4
WSS-M12A4-A2 / 1C1J-
19584-BA
Lubricating Paste
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E100314
4. WARNING: The brake caliper housing Torx bolts must not be removed.
CAUTION: Make sure that no load is
placed on the brake hose.
Torque: 28
Nm
E94825
12
3
5.
E100312
6.
E100313
G1001203en2008.50 Kuga8/2011
206-03- 2
Front Disc Brake
206-03- 2
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Page 1375 of 2057
7.Special Tool(s): 206-005
E94902
206-005
Installation
1. NOTE:
Material: Lubricating Paste (WSS-M12A4-A2 /1C1J-19584-BA) grease
E117895
12
2. Material: Lubricating Paste (WSS-M12A4-A2 /
1C1J-19584-BA) grease
E117451
3. To install, reverse the removal procedure. 4.Depress the brake pedal, check the brake fluid
level in the brake fluid reservoir and top up as
necessary with brake fluid.
Material: Brake Fluid - Super DOT4
(WSS-M6C57-A2) brake fluid
G1001203en2008.50 Kuga8/2011
206-03- 3
Front Disc Brake
206-03- 3
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Page 1376 of 2057

Brake Caliper(12 243 0)
General EquipmentHose Clamp(s)
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3. General Equipment: Hose Clamp(s)
Loosen: 90°
E94932
4.Refer to: Brake Pads (206-03 Front Disc Brake,
Removal and Installation).
5. Torque: 22,5
Nm
E95017
6. WARNING: Make sure that the brake
hose is not twisted and is correctly
located.
NOTE: This step is only necessary when
installing a new component.
Refer to: Front Brake Flexible Hose (206-03
Front Disc Brake, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
2. Refer to: Brake System Bleeding (206-00 Brake
System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).
G1001204en2008.50 Kuga8/2011
206-03- 4
Front Disc Brake
206-03- 4
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL