Page 1681 of 2057

Coolant Pump — 2.5L Duratec (147kW/200PS) - VI5(24 404 0)
General EquipmentTrolley Jack
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Drain the cooling system.
Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
2. Remove the timing belt.
Refer to: Timing Belt (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
3. CAUTION: Use a wooden block to protect the oil pan when supporting the
engine.
Position the trolley jack with the wooden block
under the oil pan. Raise the trolley jack until the
front of the engine is free from load and the
coolant pump bolts can be accessed.
General Equipment: Trolley Jack
4. Torque: 17
Nm
E63823
x4
5.Lower the engine.
General Equipment: Trolley Jack 6.
Torque: 17
Nm
x3
E63856
Installation
1. NOTE: Install all the bolts finger tight before
final tightening.
To install, reverse the removal procedure.
G544632en2008.50 Kuga8/2011
303-03- 10
Engine Cooling
303-03- 10
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1682 of 2057
Cooling Fan Motor and Shroud — 2.5L Duratec (147kW/200PS)- VI5(24 222 0)
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
E98183
3.
E98184
4.
E112584
5.
E112335
6. Torque: 25Nm
G1156382en2008.50 Kuga8/2011
303-03- 11
Engine Cooling
303-03- 11
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1683 of 2057
E112585
x2
7.
G1156382en2008.50 Kuga8/2011
303-03-12
Engine Cooling
303-03- 12
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
x2
E112336
Page 1684 of 2057
Installation
1.To install, reverse the removal procedure.
G1156382en2008.50 Kuga8/2011
303-03- 13
Engine Cooling
303-03- 13
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1685 of 2057
Radiator — 2.5L Duratec (147kW/200PS) - VI5(24 254 0)
General EquipmentCable Ties
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1.
E112311
2.
E112335
3. Refer to: Charge Air Cooler (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
4. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
5. Torque: 25
Nm
E112625
x2x2
6. NOTE: The gasket is to be reused unless
damaged.
E99980
Vehicles with automatic transmission
7. General Equipment: Cable Ties
G1156381en2008.50 Kuga8/2011
303-03- 14
Engine Cooling
303-03- 14
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1686 of 2057
E112626
1
2
1
2
All vehicles
8.General Equipment: Hose Clamp
Remover/Installer
G1156381en2008.50 Kuga8/2011
303-03- 15
Engine Cooling
303-03- 15
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1687 of 2057
E112764
1
2
9.Torque: 5Nm
E99965
10.General Equipment: Cable Ties
G1156381en2008.50 Kuga8/2011
303-03- 16
Engine Cooling
303-03- 16
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1688 of 2057
E99981
2
1
2
11 .
E112627
12.
G1156381en2008.50 Kuga8/2011
303-03-17
Engine Cooling
303-03- 17
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL