Page 1457 of 2057
E140870
1
2
22.
E141054
G1467657en2008.50 Kuga8/2011
211-00-16
Steering System - General Information
211-00- 16
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1458 of 2057

SECTION 211-02 Power Steering
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
211-02-2
Power Steering (Component Location) ........................................................................\
......
211-02-3
Power Steering (Overview) ........................................................................\
.........................
211-02-3
Power Steering ........................................................................\
...........................................
211-02-4
Steering gear ........................................................................\
..............................................
211-02-5
Electro-hydraulic power steering pump ........................................................................\
......
211-02-6
Pressure and return lines ........................................................................\
...........................
211-02-7
Power Steering (System Operation and Component Description) .....................................
211-02-7
System Diagram ........................................................................\
.........................................
211-02-8
System Operation ........................................................................\
.......................................
211-02-8
Electronic principle of operation ........................................................................\
..............
211-02-9
Hydraulic principle of operation ........................................................................\
..............
211-02-9
Component Description ........................................................................\
..............................
211-02-9
Electro-hydraulic power steering pump ........................................................................\
..
211-02-10
Integrated steering angle sensor - vehicles built up to 09/2009 .....................................
211-02-11
Brushless DC motor with integral power steering module..............................................
REMOVAL AND INSTALLATION
211-02-13
(13 443 0)
Power Steering Pressure Line and Return Line Assembly — 2.5L Duratec
(147kW/200PS) - VI5 ........................................................................\
............
211-02-18
(13 434 0)
Power Steering Pump — 2.5L Duratec (147kW/200PS) - VI5 .......................
211-02-21
(13 440 0;
13 443 0)
Power Steering Pump to Steering Gear Pressure Line — 2.5L Duratec
(147kW/200PS) - VI5 ........................................................................\
............
211-02-25
(13 116 0)
Steering Gear ........................................................................\
.........................
211-02-36
(13 439 0)
Steering Gear to Power Steering Fluid Reservoir Return Line — 2.5L Duratec
(147kW/200PS) - VI5 ........................................................................\
............
211-02-1
Power Steering
211-02- 1
.
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1459 of 2057
Power Steering – Component Location
E96448
1
Description
Item
Integrated steering angle sensor - vehicles
built up to 09/2009
1
G1001311en2008.50 Kuga8/2011
211-02-
2
Power Steering
211-02- 2
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1460 of 2057
Power Steering – Overview
Power Steering
E96186
1
2
3
4
5
6
Description
Item
Reservoir
1
Electro-hydraulic power steering pump
2
power steering return hose
3Description
Item
Power steering fluid pressure line
4
Heat shield
5
Steering gear
6
The EHPS system uses an electrically driven
hydraulic pump and a conventional rack and pinion
steering gear. This ensures precise steering operation and steering assistance with minimum
energy consumption.
G1001269en2008.50 Kuga8/2011
211-02-
3
Power Steering
211-02- 3
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1461 of 2057

Steering gear
E96209
1
2
3
4
5
1
2
63
Description
Item
Tie-rod end
1
Tie-rod
2
steering gear boot
3Description
Item
Steering angle sensor - vehicles built up
to 09/2009
4
Input shaft
5
Valve unit housing
6
The steering gear is mounted on the front axle
crossmember and is secured with two bolts. The
bolts are inserted in the steering gear from above
and screwed into the threaded lugs on the front
axle crossmember.
The following components can be renewed
separately or as a unit:
• Complete steering gear
• Steering gear rubber bushes
• Tie rods.
• Steering gear boot
• Tie-rod end
• Steering angle sensor - vehicles built up to 09/2009 During removal and installation or renewal of
components of the steering gear, pay attention to
the following: (excluding steering angle sensor)
• Before undertaking repair work on an accident
damaged steering gear, the scope of the repair
must be determined using the inspection
instructions "Steering gear inspection after an
accident". For additional information, refer to
"Diagnosis and Testing" in this section.
• When the steering gear is removed and installed, the front axle crossmember must be
aligned with the bodywork using the appropriate
special tools.
• After completing the work, the suspension geometry of the vehicle must be checked and
corrected as necessary.
G1001269en2008.50 Kuga8/2011
211-02- 4
Power Steering
211-02- 4
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1462 of 2057
Electro-hydraulic power steering pump
E96414
1
2
3
4
5
3
Description
Item
Electro-hydraulic power steering pump
1
Cap, reservoir
2Description
Item
Rubber bushes, electro-hydraulic power
steering pump
3
Bracket #1
4
Bracket #2
5
The electro-hydraulic power steering pump is
mounted at the front right-hand side in the wheel
housing. The following components may be renewed:
• Electro-hydraulic power steering pump
• Cap, reservoir
G1001269en2008.50 Kuga8/2011
211-02-
5
Power Steering
211-02- 5
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1463 of 2057

• Rubber bushes, electro-hydraulic power steeringpump
• Bracket #1
• Bracket #2
During removal and installation or renewal of
components of the electro-hydraulic power steering
pump, pay attention to the following:
• Before starting work to renew the electro-hydraulic power steering pump, the
program code of the electro-hydraulic power steering must be read out using the diagnostic
unit and noted.
• After the work to renew the electro-hydraulic power steering pump is completed, the
electro-hydraulic power steering must be
reconfigured using the diagnostic unit. For
further information, see: Module Configuration
(418-01 Module Configuration, General
Procedures).
• The electro-hydraulic power steering pump must be filled and vented as specified.
Pressure and return lines
E96417
1
2
3
4
Description
Item
power steering return hose
1
Power steering fluid pressure line
2Description
Item
Bracket #1
3
Bracket #2
4
G1001269en2008.50 Kuga8/2011
211-02- 6
Power Steering
211-02- 6
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1464 of 2057
Power Steering – System Operation and Component Description
System Diagram
E96391
1
2
3
4
6
5
12
11
10
7
9
8
G1001270en2008.50 Kuga8/2011
211-02-7
Power Steering
211-02- 7
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL