2011 FORD KUGA Workshop Manual

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Page 1969 of 2057

FORD KUGA 2011 1.G Workshop Manual SECTION 310-00 Fuel System - General Information
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DIAGNOSIS AND TESTING
310-00-2
Fuel System — Vehicles With: Fuel Additive Tank .....................

SECTION 310-00 Fuel System - General Information
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DIAGNOSIS AND TESTING
310-00-2
Fuel System — Vehicles With: Fuel Additive Tank .............................................................
310-00-2
Principles of Operation ........................................................................\
...............................
310-00-2
Inspection and Verification ........................................................................\
..........................
GENERAL PROCEDURES 310-00-3
Spring Lock Couplings ........................................................................\
................................
310-00-3
Disconnect ........................................................................\
..................................................
310-00-5
Connect ........................................................................\
......................................................
310-00-6
Quick Release Coupling ........................................................................\
.............................
310-00-6
Disconnect ........................................................................\
..................................................
310-00-7
Connect ........................................................................\
......................................................
310-00-8
Fuel System Pressure Check — 2.5L Duratec (162kW/220PS) - VI5 ................................
310-00-10
Fuel System Pressure Release ........................................................................\
..................
310-00-10
Release ........................................................................\
......................................................
310-00-11
Fuel Tank Draining ........................................................................\
......................................
310-00-1
Fuel System - General Information
310-00- 1
.
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Page 1970 of 2057

FORD KUGA 2011 1.G Workshop Manual Fuel System — Vehicles With: Fuel Additive Tank
General EquipmentFord diagnostic equipment
Principles of Operation
WARNINGS:
This procedure involves fuel additive
handling. Be prepared for fuel addi

Fuel System — Vehicles With: Fuel Additive Tank
General EquipmentFord diagnostic equipment
Principles of Operation
WARNINGS:
This procedure involves fuel additive
handling. Be prepared for fuel additive
spillage at all times and always observe
fuel handling precautions. Failure to follow
these instructions may result in personal
injury.
Eye, hand, ear protection and protective
clothing are required to be worn during
any general service or removal and
installation service procedure of fuel
additive system components. Failure to
follow this instruction may result in
personal injury.
In case of fuel additive fluid contact with
the skin or the eyes, flush immediately with
water for a minimum of 15 minutes and
seek prompt medical attention. Failure to
follow these instructions may result in
personal injury.
If fuel additive fluid is swallowed, call a
physician immediately. Rinse mouth
immediately with water, do not induce
vomiting. Failure to follow these
instructions may result in personal injury.
Always provide adequate ventilation when
working on the fuel additive fluid system
or related components. Failure to follow
these instructions may result in personal
injury.
Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any fuel related components.
Highly flammable vapors are always
present and may ignite. Failure to follow
these instructions may result in personal
injury.
CAUTION: Make sure the workshop area
in which the vehicle is being worked on is
as clean and as dust free as possible.
Foreign matter from working on clutches,
brakes or from machining or welding
operations can contaminate the fuel
system and may result in later malfunction. The fuel additive system is an on-board system
that allows the injection of an additive at each
refueling operation by the customer. The additive
quantity is proportional to the fuel quantity that has
been added. The fuel additive system module
controls the amount of additive fluid entering the
fuel tank at each refueling, A switch mounted on
the fuel filler flap is used to detect the start of the
refueling event and the fuel gauge that is mounted
within the fuel tank informs the fuel additive tank
module the quantity of actual fuel added.
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of leakage
and mechanical or electrical damage.
Visual Inspection Chart
Electrical
Mechanical
– Fuse(s)
– Fuel filler switch andmagnet
– Wiring harness(s)
– Electrical connector(s)
– Fuel additive system module
– Fuel additive tank module
– Instrument cluster
– Powertrain Control Module (PCM)
– Fuel level sensor
– Fuel additive tank
– Fuel additive tank
line(s)
– Fuel additive tank pipe(s)
– Fuel additive tank connector(s)
– Fuel tank filler cap
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible)
before proceeding to the next step
4. If the cause is not visually evident, REFER to the Ford diagnostic equipment.
G1080718en2008.50 Kuga8/2011
310-00- 2
Fuel System - General Information
310-00- 2
DIAGNOSIS AND TESTING
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Page 1971 of 2057

FORD KUGA 2011 1.G Workshop Manual Spring Lock Couplings
Special Tool(s)310-040
Disconnect Tool, Fuel Line
(5/16")
23041
310-137
Disconnect Tool, Fuel Line
E51255
310-D004
Disconnect Tool, Spring Lock
Coupling (3/8" yellow)
23039
310-D

Page 1972 of 2057

FORD KUGA 2011 1.G Workshop Manual 3.Special Tool(s): 310-040
VUE0028631
310-040
4.Special Tool(s): 310-040
VUE0028632
310-040
5.
VUE0028633
6.
DTV2304094
7.Special Tool(s): 310-D004, 310-D005, 412-038,
412-069
GV0906A
8.Special Tool(s

Page 1973 of 2057

FORD KUGA 2011 1.G Workshop Manual 9.
GV0908A
10.Special Tool(s): 310-D004, 310-D005, 412-038,
412-069
GV0909A
Connect
1.CAUTION: Only use the specified
material to lubricate the seals.
To connect, reverse the disconnect procedure.
Mat

Page 1974 of 2057

FORD KUGA 2011 1.G Workshop Manual Quick Release Coupling
General EquipmentFlat-bladed screwdriver
Disconnect
WARNINGS:
Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Descrip

Page 1975 of 2057

FORD KUGA 2011 1.G Workshop Manual 7.General Equipment: Flat-bladed screwdriver
E69344
3
2
1
Connect
1.To connect, reverse the disconnect procedure.
G544276en2008.50 Kuga8/2011
310-00- 7
Fuel System - General Information
310-00- 7
GENE

Page 1976 of 2057

FORD KUGA 2011 1.G Workshop Manual Fuel System Pressure Check — 2.5L Duratec (162kW/220PS) -VI5
General Equipment
Adapter Pressure Vacuum Transducer (C219)
Ford Diagnostic Equipment
Pressure Vacuum Transducer (C407)
1. Refer to: Petr

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