Page 1649 of 2057
23.Install the Special Tool(s): 303-122
G1079026en2008.50 Kuga8/2011
303-01- 11 6
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 6
INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
E67741
E67899
E67898
20. Torque: 10Nm
21.
22.
303-122
24.Remove the Special Tool(s): 303-435,
303-435-06, 303-435-14B
E67897
E84188
303-435-06
303-435-14B
303-435
x3
Page 1650 of 2057
25.Torque: 24Nm27.Torque: 20Nm
303-01- 11 7
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 7
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
x5
26.
Torque: 17
G1079026en2008.50 Kuga8/2011
E115172
Nm1.
2. Torque: 16
Nm
3. Torque: 24Nm
E67894
2
3
1
E67890
28.
E68413
29.
E67378
Page 1651 of 2057
30.Torque: 24Nm1.
2. Torque: 15
Nm
E84101
1
2
31.Torque: 10Nm
E74122
G1079026en2008.50 Kuga8/2011
303-01- 11 8
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 8
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1652 of 2057
Engine — Vehicles With: 5-Speed Automatic Transaxle(AW55)(21 132 0; 21 132 6; 21 132 7)
Installation
Special Tool(s) / General Equipment
303-122
Lifting Bracket, Engine
21068A
Hose Clamp Remover/Installer
Hydraulic Jib Crane
Mounting Table Set
Retaining Strap
Round-Ended Steel Rule
Trolley Jack
Wooden Block
1. Special Tool(s): 303-122
General Equipment: Hydraulic Jib Crane
E84188
303-122
2.General Equipment: Round-Ended Steel Rule
14 mm14 mm
E114801
3.Torque: 48Nm
E84187
G1191241en2008.50 Kuga8/2011
303-01- 11 9
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 9
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1653 of 2057
4.Torque: 48Nm
E65770
5. NOTE: Install all the bolts finger tight before
final tightening.
Torque: 60
Nm
6
5
3
4
2
1
x6
6
5
3
4
2
1
x6
E124910
6. WARNING: Make sure that the engine and transmission assembly is on
wooden blocks and secured with
suitable retaining straps.
General Equipment: Retaining Strap
General Equipment: Mounting Table Set
General Equipment: Wooden Block
G1191241en2008.50 Kuga8/2011
303-01- 120
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
120
INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1654 of 2057
E105371
7. CAUTION: Make sure that nocomponents catch.
Lower the vehicle.
8.
E114729
9. Torque: 148Nm1.
2. Torque: 10
Nm
1
2
1
2
E114607
G1191241en2008.50 Kuga8/2011
303-01- 121
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
121
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1655 of 2057
10. N O T E :Only tighten the nuts and bolts finger
tight at this stage.
E68472
2
1
11 . Remove the following items:
• General Equipment: Retaining Strap
12. Torque: 25
Nm
E112536
13. Torque: 23Nm1.
2. Torque: 7
Nm
E112535
1
2
G1191241en2008.50 Kuga8/2011
303-01- 122
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
122
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1656 of 2057
14.
E112635
2
1
15.Torque: 10Nm1.
2. General Equipment: Hose Clamp
Remover/Installer
4. Torque: 30
Nm
E112636
4
2
x3
3
x31
x3
3
1x3
G1191241en2008.50 Kuga8/2011
303-01- 123
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
123
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL