Page 1641 of 2057
Vehicles with mechanical timing belt tensioner
39. N O T E :Make sure that new components are
installed.
1. Torque: 25
Nm
3. Torque: 25Nm
E68489
3
1
2
-20 C 20 C 50 C
Vehicles with automatic timing belt tensioner
40. N O T E : Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
41. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
G543500en2008.50 Kuga8/2011
303-01- 108
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
108
ASSEMBLY
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Page 1642 of 2057
All vehicles
42.Torque: 120Nm
E84550
x2
43.Remove the Special Tool(s): 303-1178
E66324
303-1178
44. CAUTION: Only rotate the crankshaft
clockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Remove the Special Tool(s): 303-1182
E66328
303-1182
45.
E112858
1
x2
2
46. CAUTION: Only rotate the crankshaftclockwise.
Rotate the crankshaft slowly until the crankshaft
stops.
Install the Special Tool(s): 303-1182
E66328
303-1182
47.Install the Special Tool(s): 303-1178
Torque: 10
Nm
E66324
303-1178
G543500en2008.50 Kuga8/2011
303-01- 109
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
109
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Page 1643 of 2057
48. CAUTION: Make sure that the
installation marks are aligned.
E113365
49.Torque: 35Nm
E68749
50.Remove the Special Tool(s): 303-1182
303-1182
51.Remove the Special Tool(s): 303-1178
303-1178
E68745
G543500en2008.50 Kuga8/2011
303-01-11 0 Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-11 0
ASSEMBLY
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Page 1644 of 2057
53.Torque: 40Nm
E83911
54. N O T E : Make sure that new components are
installed.
1.
2. Torque: 40
Nm
E113556
x21
x22
55.
Torque: 10Nm
E65076
56.Torque: 10Nm
E68416
57. N O T E : Only tighten the bolts finger tight at
this stage.
Install the Special Tool(s): 303-1179
1.
2. Torque: 180
Nm
58.
Remove the Special Tool(s): 303-1179
E122486
x41
2
303-1179
59.Torque:
• Stage 1: 25
Nm
• Stage 2: 60°
E122520
x4
G543500en2008.50 Kuga8/2011
303-01- 111
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
111
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Page 1645 of 2057
Engine Accessories(21 139 4)
Installation
Special Tool(s)303-122
Lifting Bracket, Engine
21068A
303-254
Locking Tool, Flywheel
21135
303-435
Mounting Stand
21187
303-435-06
Mounting Bracket for 303-435
21031B
303-435-14B
Mounting Plate for
303-435-06
E62805
1.Torque: 17Nm•
E68407
12
2.Torque: 48Nm
E84148
x4
Vehicles with manual transmission
3. CAUTIONS:
Make sure that new bolts are installed.
Make sure that no excess sealant
residue is evident.
G1079026en2008.50 Kuga8/2011
303-01- 11 2
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 2
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Page 1646 of 2057
NOTE:Make sure that the locating pin on the
crankshaft is aligned with the guide hole in the
flywheel or flexplate.
Special Tool(s): 303-254
Torque:
• Stage 1: 45
Nm
• Stage 2: 65°
E124911
1
2
3
4
5
67
8
9
10
Vehicles with automatic transmission
4. CAUTIONS:
Make sure that new bolts are installed.
Make sure that no excess sealant
residue is evident.
NOTE: Make sure that the locating pin on the
crankshaft is aligned with the guide hole in the
flywheel or flexplate.
Special Tool(s): 303-254
Torque:
• Stage 1: 45
Nm
• Stage 2: 50°
E124911
1
2
3
4
5
67
8
9
10
All vehicles
5. Torque: 17Nm
E68412
6.
E67909
7.Torque: 24Nm
x12
E66830
G1079026en2008.50 Kuga8/2011
303-01- 11 3
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 3
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Page 1647 of 2057
8.Torque: 12Nm
x2
9. Torque: 26Nm1.
2. Torque: 38
Nm
10.Torque: 38Nm
11 .Torque: 19Nm
E67382
12.Torque: 10Nm
13.Torque: 10Nm
G1079026en2008.50 Kuga8/2011
303-01- 11 4
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 4
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E66829
E66827
E66826
E67906
E67905
Page 1648 of 2057
14.
E67907
15.
16.Torque:10Nm
E67904
E67743
E67901
E67742
303-01-115Engine—2.5LDuratec(147kW/200PS)-VI5303-01-115
INSTALLATION
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E67903
17.
18.
19.
G1079026en2008.50 Kuga8/2011