2011 FORD KUGA Workshop Manual

jump start transmission octane warning ABS climate control

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Page 2017 of 2057

FORD KUGA 2011 1.G Workshop Manual Air Conditioning (A/C) System Flushing
9. Information not available at this time.
G1438314en2008.50 Kuga8/2011
412-00-6
Climate Control System - General Information
412-00- 6
GENERAL PROCEDURES
TO MOD

Page 2018 of 2057

FORD KUGA 2011 1.G Workshop Manual Air Conditioning (A/C) System Recovery, Evacuation and Charging
General EquipmentAir Conditioning Service Unit
Automatic Calibration Halogen Leak Detector
Electronic Leak Detector
Refrigerant Identifi

Page 2019 of 2057

FORD KUGA 2011 1.G Workshop Manual Perform the leak test, by closing the hand valves
on the gauge set, switching off the service unit
vacuum pump and observing the low pressure
gauge.
10. N O T E : This step is only necessary if the
pr

Perform the leak test, by closing the hand valves
on the gauge set, switching off the service unit
vacuum pump and observing the low pressure
gauge.
10. N O T E : This step is only necessary if the
pressure increase exceeds 20 mbar.
Locate and rectify any leaks in the A/C
refrigerant circuit using a leak tester.
General Equipment: UV Leak Detector
General Equipment: Electronic Leak Detector
General Equipment: Automatic Calibration Halogen Leak Detector
11 . Add refrigerant oil to the air conditioning system.
Refer to: Specifications (412-00 Climate Control
System - General Information, Specifications).
Refer to: Refrigerant Oil Adding (412-00 Climate
Control System - General Information, General
Procedures).
12. Fill the air conditioning system with liquid
through the high-pressure connection.
Refer to: Specifications (412-00 Climate Control
System - General Information, Specifications).
13. Open the shut-off valve on the high-pressure
side.
1.
2. Switch the service unit to "Fill" mode and fill
the system with the specified quantity of
liquid refrigerant (R134a).
14. Fill the air conditioning system with gas through
the low-pressure connection.
Refer to: Specifications (412-00 Climate Control
System - General Information, Specifications).
15. Open the shut-off valve on the low-pressure
side.
1.
2. Switch the service unit to "Fill" mode and fill
the system with the specified quantity of
gaseous refrigerant.
3. Add the remaining amount of refrigerant with the air conditioning switched on. To do so
run the engine at about 1200-1500 rev/min.
Set the air conditioning system to full cooling
power and fresh air mode. Set the blower
motor to the highest setting. Fill with the
remainder of the specified fill capacity.
16. Disconnect the service unit. 17.
Close the shut-off valve.
1.
2. Switch off the service unit.
3. Disconnect the service unit lines from the
filling connections of the air conditioning
system.
4. Screw the protective caps onto the charging connections.
18. Install all components in reverse order.
G1022208en2008.50 Kuga8/2011
412-00- 8
Climate Control System - General Information
412-00- 8
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Page 2020 of 2057

FORD KUGA 2011 1.G Workshop Manual Spring Lock Coupling
Special Tool(s)412-026
Disconnect Tool, Spring Lock
Coupling (3/8" red)
23023A
412-027
Disconnect Tool, Spring Lock
Coupling (1/2" blue)
34001
412-038
Disconnect Tool, Spring Lock

Page 2021 of 2057

FORD KUGA 2011 1.G Workshop Manual 5. CAUTION: Make sure that all openingsare sealed.
• Check the locking spring for damage.
• Carefully remove damaged locking springswith a thin wire, and renew them.
E68502
6.Install new refrigera

Page 2022 of 2057

FORD KUGA 2011 1.G Workshop Manual Air Conditioning (A/C) Clutch Air Gap Adjustment
1.Check the gap A (measure the difference
between the engaged and disengaged positions
of the air conditioning clutch) at 60° intervals
around the cir

Page 2023 of 2057

FORD KUGA 2011 1.G Workshop Manual Refrigerant Oil Adding
CAUTION: Collect the refrigerant oil in a
clean measuring cylinder.
1. NOTE: This step only needs to be carried out
when removing the A/C compressor.
NOTE: Rotate the compressor

Page 2024 of 2057

FORD KUGA 2011 1.G Workshop Manual Contaminated Refrigerant Handling
1. CAUTION: Any R134a or R12 refrigerantwhich is contaminated with unsuitable
refrigerant should be extracted only by
means of a suitable servicing unit
designed for

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