Page 1809 of 2057
Electronic Engine Controls
General EquipmentFord diagnostic equipment
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
Electrical
– Fuse(s)
– Wiring harness
– Electrical connector(s)
– Relay(s)
– Sensor(s)
– Switch(es)
– Powertrain control module (PCM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible)
before proceeding to the next step
4. If the cause is not visually evident, verify the symptom and refer to the Ford diagnostic
equipment to diagnose the system.
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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DIAGNOSIS AND TESTING
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Page 1810 of 2057
Camshaft Position (CMP) Sensor(29 232 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
2. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
3. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
1. Torque: 10Nm
2. Torque: 4Nm
3. Torque: 10Nm
2
1
3
E68504
4.Torque: 10Nm
E65073
x6
5.Torque: 10Nm
E67947
Installation
1. NOTE: Make sure that the sensor housing is
clean and free of foreign material.
To install, reverse the removal procedure.
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REMOVAL AND INSTALLATION
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Page 1811 of 2057
Catalyst Monitor Sensor(29 219 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Raise and support the vehicle.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
E67411
3. Torque: 47Nm
E66051
Installation
1.To install, reverse the removal procedure.
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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REMOVAL AND INSTALLATION
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Page 1812 of 2057
Crankshaft Position (CKP) Sensor(29 230 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
x7x7
E86012
3. Turn the engine to top dead center (TDC).
E71093
4.Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
5. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
6. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
1. Torque: 10Nm
2. Torque: 4Nm
3. Torque: 10Nm
2
1
3
E68504
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REMOVAL AND INSTALLATION
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Page 1813 of 2057
7.Torque: 10Nm
E65747
Installation
1. NOTE: Make sure that the sensor housing is
clean and free of foreign material.
To install, reverse the removal procedure.
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REMOVAL AND INSTALLATION
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Page 1814 of 2057
Heated Oxygen Sensor (HO2S)(29 220 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
2.
E67948
2
1
3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
x7x7
E86012
5. Torque: 45Nm
E66305
Installation
1.To install, reverse the removal procedure.
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REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1815 of 2057
Knock Sensor (KS)(29 222 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
2. NOTE: Make sure that the sensor is installed in
the same location as when removed.
Torque: 20
Nm
E65542
Installation
1. To install, reverse the removal procedure.
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REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1816 of 2057
Mass Air Flow (MAF) Sensor(29 226 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Torque: 10
Nm
E106250
x2
Installation
1.To install, reverse the removal.
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL