Page 1321 of 2057
17.
18.If equipped.
E98543
x7
19.Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
20. Lower the Vehicle.
21. N O T E : This step is only necessary when
installing a new component.
Torque: 270
Nm
E99195
G1076962en2008.50 Kuga8/2011
205-04- 26
Front Drive Halfshafts
205-04- 26
REMOVAL AND INSTALLATION
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Page 1322 of 2057
Inner Constant Velocity (CV) Joint Boot(14 336 0)
Special Tool(s) / General Equipment204-169
Clamping Tool, Boot
Retaining Clamp
14044
308-046
Installer, Transmission
Extension Housing
Bushing/Seal
16016
Flat-bladed screwdriver
Puller
Materials
Specification
Name
WSS-M1C259-A1 /
3M5J-M1C259-AA
Grease FD-R
Removal
1.
Remove the halfshaft.
Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
Refer to: Front Halfshaft RH - LHD 4WD/RHD
4WD (205-04 Front Drive Halfshafts, Removal
and Installation). 2.
Discard the grease.
E105704
3.
E78743
4.General Equipment: Puller
E78744
G1076988en2008.50 Kuga8/2011
205-04- 27
Front Drive Halfshafts
205-04- 27
REMOVAL AND INSTALLATION
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Page 1323 of 2057
Installation
NOTE:Make sure that the component is clean,
free of foreign material and lubricant.
1. Special Tool(s): 308-046
303-362
1
2
3
E114434
2.
E78746
3.
E113013
4.Material: Grease FD-R (WSS-M1C259-A1 /
3M5J-M1C259-AA) grease
1
2
E112739
G1076988en2008.50 Kuga8/2011
205-04- 28
Front Drive Halfshafts
205-04- 28
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1324 of 2057
5.Release any trapped air.
General Equipment: Flat-bladed screwdriver
1.
4. General Equipment: Flat-bladed screwdriver
25 mm
0mm
1
2
25 mm
0mm
3
4
E114410
6.
Special Tool(s): 204-169
Torque: 21
Nm
204-169204-169
E105711
7.Install the halfshaft.
Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
Refer to: Front Halfshaft RH - LHD 4WD/RHD
4WD (205-04 Front Drive Halfshafts, Removal
and Installation).
G1076988en2008.50 Kuga8/2011
205-04- 29
Front Drive Halfshafts
205-04- 29
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1325 of 2057
Outer Constant Velocity (CV) Joint Boot(14 338 0)
Special Tool(s)204-169
Clamping Tool, Boot
Retaining Clamp
14044
Removal
1.Remove the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot
(205-04 Front Drive Halfshafts, Removal and
Installation).
2.
E77185
Installation
1. Fill the CV joint with grease.
•
• Insert a small screwdriver under the boot
seat to allow the air to escape.
E77333
2.Special Tool(s): 204-169
Torque: 21
Nm
E77542
204-169
3.Install the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot
(205-04 Front Drive Halfshafts, Removal and
Installation).
G1076989en2008.50 Kuga8/2011
205-04- 30
Front Drive Halfshafts
205-04- 30
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1326 of 2057
Halfshaft Bearing
Special Tool(s) / General Equipment204-169
Clamping Tool, Boot
Retaining Clamp
14044
205-080
Installer, Differential Bearing
205080
205-310
Remover, Bearing/Gear
TI15091
Special Tool(s) / General Equipment303-255
Installer, Timing Cover Seal
21136
Flat-bladed screwdriver
Hydraulic Press
Materials
Specification
Name
WSS-M1C259-A1 /
3M5J-M1C259-AA
Grease FD-R
Removal
1.
E112738
2.
E113013
G1209151en2008.50 Kuga8/2011
205-04-
31
Front Drive Halfshafts
205-04- 31
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1327 of 2057
3.Special Tool(s): 205-310
General Equipment: Hydraulic Press
205-310205-310
E112938
Installation
1.Special Tool(s): 205-080, 303-255
General Equipment: Hydraulic Press
205-080
303-255
205-080
303-255
E112939
2.Material: Grease FD-R (WSS-M1C259-A1 /
3M5J-M1C259-AA) grease
1
2
E112739
3. Release any trapped air.
General Equipment: Flat-bladed screwdriver
1.
4. General Equipment: Flat-bladed screwdriver
25 mm
0mm
1
2
25 mm
0mm
3
4
E112740
G1209151en2008.50 Kuga8/2011
205-04-
32
Front Drive Halfshafts
205-04- 32
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1328 of 2057
4.Special Tool(s): 204-169
204-169204-169
E112741
G1209151en2008.50 Kuga8/2011
205-04- 33
Front Drive Halfshafts
205-04- 33
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL