Page 705 of 1503
13. Lower the transmission housing with snap ring
pliers, and set the snap ring in the groove of the
countershaft bearing.
b. Lower the transmission housing, then place the
shift arm in the groove of the shift piece by turn-
ing the shift lever.
c. Check the operation of the shift lever.
14. Check that the snap ring is securely seated in the
groove of the countershaft bearing.ProCarManuals.com
Page 706 of 1503
15. Tighte n th e transmissio n housin g attachin g bolt s
i n a crisscros s patter n i n severa l step s a s show n
below.
Transmissio n
Reassembly (cont'd )
18. Appl y liqui d gaske t (P/ N 0871 8-0001 ) t o th e
threads , an d instal l th e back-u p ligh t switc h
and neutra l positio n switch .
19. Instal l th e differentia l spee d sensor , revers e
lockou t solenoid , an d vehicl e spee d senso r (VSS) .
16 . Appl y liqui d gaske t (P/ N 0871 8 - 0001 ) t o th e threads ,
an d instal l th e 3 6 m m sealin g bolt .
17 . Instal l th e stee l balls , springs , an d sealin g bolts .
NOTE : Appl y liqui d gaske t (P/ N 0871 8 - 0001 ) t o th e
threads , bu t don' t plu g th e hol e wit h liqui d gasket .
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Page 707 of 1503
Transmission Assembly
Installation
MOTE: Use only Super High Temp Urea Grease (P/N 08798 - 9002).
1. Place the transmission on the transmission jack, and raise it to the engine level.
Check that the two dowel pins are installed in the clutch housing.
2. Set the release fork to the clutch housing.
3. Install the two transmission housing mounting bolts and engine stiffener.
4. Install the three rear transmission mounting bolts.
5. Loosen the front engine mounting bolt, then install the two front engine
mounting bolts to the transmission side.
6. Remove the transmission jack.
7. Install the clutch housing cover.
8. Install the release fork in the release hanger, then install the slave cylinder.
9. Connect the shift cable and select cable. Take care not to bend the cables.
10. Install the upper cover, change wire bracket and lower cover.
11. Install the upper control arm mounting bolt.ProCarManuals.com
Page 708 of 1503
Transmission Assembl y
Installatio n (cont'd )
12. Instal l a ne w se t rin g o n th e en d o f th e lef t driveshaf t an d intermediat e shaft .
13 . Instal l th e lef t driveshaf t (se e sectio n 16 ).
14 . Instal l th e lowe r contro l ar m to th e sid e bea m (se e sectio n 18 ). Alig n th e referenc e mark s o n th e adjustin g bolt , adjust -
in g ca m an d lowe r contro l arm .
15 . Instal l th e dampe r for k bol t (se e sectio n 18 ).
16 . Instal l th e to e contro l ar m to th e sid e bea m (se e sectio n 18 ). Mak e sur e tha t th e arro w mark s o n th e to e contro l ar m
are aligned .
17. Instal l th e whee l senso r wir e clam p an d parkin g brak e cabl e holder .
18 . Instal l th e intermediat e shaft , an d tighte n th e intermediat e shaf t mountin g bolt s t o th e intermediat e shaf t suppor t
base.
19. Instal l th e intermediat e shaf t hea t cover .
ProCarManuals.com
Page 709 of 1503
20. Instal l th e righ t driveshaf t ont o th e intermediat e shaft .
21 . Instal l th e lowe r contro l ar m to th e sid e bea m (se e sectio n 18 ). Alig n th e referenc e mark s o n th e adjustin g bolt , adjust -
in g ca m an d lowe r contro l arm .
22 . Instal l th e dampe r for k bol t (se e sectio n 18 ).
23 . Instal l th e to e contro l ar m to th e sid e bea m (se e sectio n 18 ). Mak e sur e tha t th e arro w mark s o n th e to e contro l ar m
ar e aligned .
24 . Instal l th e whee l senso r wir e clam p an d parkin g brak e cabl e holder .
25 . Instal l th e rea r bea m rod .
26 . Instal l th e parkin g brak e cabl e holder s o n th e rea r bea m rod .
ProCarManuals.com
Page 710 of 1503

Transmission Assembl y
Installatio n (cont'd )
27. Instal l th e transmissio n moun t an d tw o transmissio n
housin g mountin g bolts .
28 . Instal l th e starte r motor , an d connec t th e starte r
moto r cables . Mak e sur e tha t th e crimpe d sid e o f
th e rin g terminal s facin g ou t (se e sectio n 23 ).
29 . Instal l th e transmissio n groun d cabl e an d jumpe r con -
nector , an d connec t th e back-u p ligh t switch , ne -
utra l positio n switch , differentia l spee d sensor , revers e
lockou t solenoid , an d vehicl e spee d senso r (VSS ) con -
nector .
30 . Instal l th e contro l box , an d connec t th e contro l bo x
connectors .
31. Instal l th e ai r cleane r assembly .
32 . Instal l th e stru t bar .
33 . Refil l th e transmissio n wit h th e recommende d oi l
(se e pag e 13-3 ).
34 . Connec t th e batter y positiv e (+ ) an d negativ e (- )
cable s to th e battery .
35 . Inspec t th e rea r cambe r (se e sectio n 18 ).
36 . Chec k th e clutc h operation .
37 . Shif t th e transmission, and chec k fo r smoot h opera -
tion .
ProCarManuals.com
Page 711 of 1503
Gearshift Mechanis m
Overhaul
NOTE:
• Inspec t rubbe r part s fo r wea r an d damag e whe n disassembling .
• Chec k tha t th e ne w cotte r pi n i s seate d firmly .
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Page 712 of 1503
Special Tool s
14-149 , 14-15 2
14-12114-149 , 14-15 214-10614-10614-51 , 14-5a14-53 , 14-10 2, 14-7a14-10 6
14-10 6
14-157
14-156 , 14-15 714-155, 14-156, 14-15714-155, 14-156, 14-15714-120 , 14-16 3
14-15 6
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