Page 1057 of 1503
TCS Contro l Uni t Replacemen t
Electronic Component s
1. Remov e th e lef t rea r tri m pane l an d rea r uppe r tri m
pane l (se e sectio n 20 ).
2 . Remov e th e wir e harnes s bracket .
3. Disconnec t th e TC S contro l uni t connectors .
4 . Remov e th e TC S contro l unit .
5. Instal l th e TC S contro l uni t i n th e revers e orde r o f
removal .
ProCarManuals.com
Page 1058 of 1503
20-55, 20-5 6
Specia l Tool s
ProCarManuals.com
Page 1059 of 1503

Construction
• Mid-engin e ca r wit h ground-hugging , full-forwar d canop y design .
• Th e lowe r bod y i s AH-P O fo r greate r resistanc e t o corrosio n an d collisio n damage .
• Oute r panels , (excep t th e roof ) ar e constructe d o f individua l panel s t o allo w mor e convenien t an d economica l repairs .
• I n consideration s o f rigidity , surfac e smoothnes s an d simultaneou s bod y painting , th e trun k li d spoile r i s mad e of
UP-G .
Straight-lin e fron t side-fram e fo r excellen t absorptio n o f fron t impac t energy .
Extruded-molde d sid e sill s wit h hig h strengt h an d rigidity .
Lowe r par t of cente r pilla r i s designe d a s flare-typ e an d unite d solidl y t o mai n frame , thu s greatl y improvin g rigidity .
Al l main-fram e part s ar e joine d smoothly , providin g hig h impac t strengt h an d improvin g bod y rigidity .
Larg e cross-sectio n rea r fram e t o protec t fue l tan k i n th e even t o f rea r impact .
Rear fender s ar e detachabl e t o mak e mino r collisio n repair s easier .
REAR SID E
FRAM E
FRON T SID E FRAM E REA
R BULKHEA D CENTE R
REA R FLOO R CROS S MEMBE R
FRON T LOWE R
CROS S MEMBE R REA
R BULKHEA D CENTE R
LOWE R CROS S MEMBE R
Features
SIDE SIL L
ProCarManuals.com
Page 1060 of 1503
Construction
Composition
REAR HATCH
FRAME
TRUNK LID (#6000)
HOOD
(#6000)
SIDE SILL (#6000)
REAR FENDER (#6000)
Body Composites
(#5000)
DOOR (#6000)
FRONT FENDER (#6000)
Types of aluminum alloys for pressings:
ROOF PANEL
(#6000)ProCarManuals.com
Page 1061 of 1503
Types an d Material s o f Exterio r Resi n Part s
NOTE : A standar d symbo l i s stampe d o n th e undersid e o f eac h resi n par t t o sho w th e typ e of materia l used .
Example :
HONDA
>PP<
Part Nam e
Headligh t li d
Fron t bumpe r
Fron t an d rea r skirt s
Mirro r
Side sil l pane l
Trun k li d spoile r
Rear bumpe r
Fuel fille r li d
Washe r Tan k Materia
l
PA6/PPE- M Polyamide/Polyphenylen e ethe r
PBT- P Polybutylen e terephthalat e
P P Polypropylen e
AB S Acrylonitril e butadien e styren e
PA6/PPE- M Polyamide/Polyphenylen e ethe r
UP- G Polyste r unsaturate d thermose t
PBT- P Polybutylen e terephthalat e
PA6/PP- E Polyamide/Polyphenylen e ethe r
P P Polypropylen e
Replacement
see sectio n 2 3
se e pag e 20-5 8
se e page s 20-59 , 20-6 1
se e pag e 20-2 0
se e pag e 20-7 1
se e pag e 20-6 6
se e pag e 20-6 0
se e pag e 20-6 8
se e pag e 20-5 9
NO.
ProCarManuals.com
Page 1062 of 1503
Doors
IndexREA R SAS HAdjustment , se e pag e 20-1 7 GLAS SAdjustment , se e pag e 20-1 4
FRON T SAS H
Adjustment , se e pag e 20-1 7
DOO RDisassembly , se e pag e 20- 7Assembly , se e pag e 20-1 3
Adjustment , se e pag e 20-19 .
STRIKE RAdjustment , se e pag e 20-1 9
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Page 1063 of 1503
Disassembly
NOTE: Lower the glass fully.
1. Carefully pry out the trim plate with a flat tip
screwdriver as shown.
CAUTION: To prevent damage to the trim plate,
wrap the end of the screwdriver with a shop towel.
TRIM PLATE
SHOP TOWEL
FLAT TIP SCREWDRIVER
2. Remove the trim plate by pulling it backward, and
remove the mounting screws.
MOUNTING SCREWS
Remove the mounting screws while
pulling the handle.
INNER HANDLE HANDLE
TRIM PLATE
3. Disconnect the connector and handle cable, then
remove the inner handle by pulling it forward.
NOTE: Take care not to bend the handle cable.
HANDLE CABLE
INNER
HANDLE
CONNECTOR
4. Carefully remove the front and rear sash covers.
NOTE: Take care not to scratch the sash covers.
FRONT SASH COVER
Take care not to
break here.
CLIP
REAR SASH COVER
SASH COVERProCarManuals.com
Page 1064 of 1503
Doors
Disassembly (cont'd)
5. Remove the mounting screws. Lift the door panel
straight up off the sill.
Disconnect the connectors:
• Trunk lid opener
• Power window/Door mirror
• Courtesy light
• Security alarm
DOOR PANEL
CONNECTORS
MOUNTING SCREW
6. Remove the switch panel and air duct from the
door panel as required.
SWITCH PANEL
AIR DUCT
DOOR PANEL
7. Remove the mounting screws and disconnect the
connectors, then remove the power window con-
trol unit and speaker unit.
POWER WINDOW
CONTROL UNIT
CONNECTORS
MOUNTING
SCREW
SPEAKER UNIT
CONNECTOR
8. Remove the lower door weatherstrip retaining
clips, then pull off the lower door weatherstrip.
Remove the screw grommets, and carefully remove
the plastic cover.
Clip locations
Clip locations
LOWER
WEATHERSTRIP
PLASTIC COVER
LOWER
WEATHERSTRIP
LOWER
WEATHERSTRIP
SCREW GROMMETSProCarManuals.com