Page 1257 of 1503
5. Check for continuity between the segments of the
commutator. If an open circuit exists between any
segments, replace the armature.
COMMUTATOR
SEGMENT
6. Place the armature on an armature tester. Hold a
hacksaw blade on the armature core.
ARMATURE TESTER
HACKSAW BLADE
ARMATURE
If the blade is attracted to the core or vibrates while
the core is turned, the armature is shorted. Replace
the armature.
7. With an ohmmeter, check that no continuity exists
between the commutator and armature coil core,
and between the commutator and armature shaft.
If continuity exists, replace the armature.
SHAFT
COIL CORE
COMMUTATORProCarManuals.com
Page 1258 of 1503
Starting System
Solenoid Plunger Inspection
Check the contact points and face of the starter
solenoid plunger for burning, pitting or any other
defects. If surfaces are rough, recondition them with a
strip of #500 or #600 sandpaper.
CONTACT POINTS
SOLENOID
PLUNGER
POINT CONTACTING
FACE
Starter Field Winding Test
1. Check for continuity between the brushes. If
there's no continuity, replace the armature
housing.
2. Check for continuity between each brush and the
armature housing (ground).
If continuity exists, replace the armature housing.
BRUSHES
ARMATURE HOUSING
(GROUND)ProCarManuals.com
Page 1259 of 1503

Overrunning Clutch Inspection
1. Check if the overrunning clutch moves along the
shaft freely. If not, replace the overrunning clutch
assembly.
2. Check if the overrunning clutch locks in one direc-
tion and rotates smoothly in reverse. If it does not
lock in either direction or it locks in both directions,
replace the overrunning clutch assembly.
3. Check if the starter drive gear is worn or damaged.
If the gear is worn or damaged, replace the over-
running clutch assembly; the gear is not available
separately.
NOTE: Check the condition of the flywheel or tor-
que converter ring gear if the starter drive gear
teeth are damaged.
Starter Reassembly
Reassemble the starter in the reverse order of
disassembly.
1. Pry back each brush spring with a screwdriver,
then position the brush about halfway out of its
holder, and release the spring to hold it there.
2. Install the armature in the housing. Next pry back
each brush spring again, and push the brush down
until it seats against the commutator. Then release
the spring against the end of the brush.
3. Install the end cover on the brush holder.
END COVER
BRUSH HOLDER
O-RINGProCarManuals.com
Page 1260 of 1503
Ignition Syste m
Componen t Locatio n Inde x
IGNITIO N TIMIN G CONTRO L SYSTE M
Description , pag e 23-8 9
Inspection , pag e 23-9 1
Troubleshooting , sectio n 1 1
SERVIC E CHEC KCONNECTO R (2P )
(Connecto r color : BLU )
SPAR K PLU G (6 )
Inspection , pag e 23-9 6
NOIS E CONDENSE R
Test , pag e 23-9 7
TEST TACHOMETE R CONNECTO R
IGNITIO N CONTRO L MODUL E (ICM )
• Replacement , pag e 23-9 2
• Inpu t Test , pag e 23-9 3
• Troubleshooting , sectio n 1 1 IGNITIO
N COI L (6 )
• Removal , pag e 23-9 4
• Test , pag e 23-9 5 CRANKSHAF
T POSITION/CYLINDE R POSITIO N
(CKP/CYP ) SENSO R• Troubleshooting , sectio n 1 1
• Replacement , sectio n 5
SERVIC E LOO P
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Page 1261 of 1503

Description ——————————————————\
——————————————————\
———
Ignition Timin g Control :
Th e programme d ignitio n use d i n thi s engin e provide s optimu m contro l o f ignitio n timing . A microcompute r determine s
th e timin g i n respons e t o engin e spee d an d manifol d vacuu m pressure . Th e inpu t signal s ar e transmitte d b y th e crank -
shaf t position/cylinde r positio n (CKP/CYP ) sensor , throttl e positio n (TP ) sensor , EC T sensor , an d MA P sensor . Thi s sys -
tem , no t dependen t o n a governo r o r vacuu m diaphragm , i s capabl e o f settin g lea d angle s wit h complicate d characteristic s
whic h canno t b e provide d b y conventiona l governor s o r diaphragms .
Basi c Contro l
Determinatio n of ignitio n timing/curren t duration :
Th e EC M ha s store d withi n i t th e optimu m basi c ignitio n timin g fo r operatin g condition s base d upo n engin e spee d an d in -
tak e manifol d pressure . Wit h compensatio n b y signal s fro m sensors , th e syste m determine s optimu m timin g fo r ambien t
condition s an d send s voltag e pulse s t o th e ICM .
Compensatio n o f Ignitio n Timing :
Compensatio n Ite m
Idlin g
Compensatio n a t warm-u p
Engin e coolan t
temperatur e compensatio nRelate
d Senso r an d Informatio n
CKP/CY P sensor , MA P senso r
Engin e coolan t temperatur e
(ECT) senso r
ECT senso r Descriptio
n
Ignitio n timin g i s controlle d t o th e targe t spee d
wit h compensatio n accordin g t o th e idlin g speed .
La g angl e i s adjuste d accordin g t o warm-u p con -
dition s t o brin g abou t a goo d balanc e betwee n
operatin g performanc e an d exhaus t ga s level .
Compensatio n fo r lea d angl e a t low coolan t
temperatur e an d la g angl e a t hig h coolan t
temperature .
Contro l a t Star t
Ignitio n timin g is fixe d a t 5 ° BTD C fo r cranking . Th e crankin g is detecte d b y th e CY P senso r (crankin g rpm ) an d starte r signal .
Misfirin g Detectio n
A s par t o f th e OB D II misfirin g detectio n system , eac h o f th e ignitio n coil s ha s a built-i n spar k plu g voltag e sensor . Thi s
senso r detect s th e lon g duratio n hig h voltag e whic h occur s i n cas e o f unfavorabl e combustio n o r misfiring . (Fo r details ,
se e sectio n 11 .)
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Page 1262 of 1503

Ignition Timin g Inspectio n
SRS component s ar e locate d in thi s area . Revie w th e SR S
componen t locations , precautions , an d procedure s i n th e
SR S (sectio n 24 ) befor e performin g repair s o r service .
1 . Pul l ou t th e servic e chec k connecto r locate d unde r
th e middl e o f th e dash . Connec t th e BL U an d BRN /
BL K terminal s wit h th e SC S servic e connector .
2 . Star t th e engine . Hol d th e engin e a t 3,00 0 rp m wit h
no loa d (A/ T i n o r position , M/ T i n neutral )
unti l th e radiato r fa n come s on , the n le t i t idle .
NOTE : I f yo u sto p th e engin e o r tur n th e ignitio n
switc h OF F afte r warm-u p wit h th e SC S servic e con -
necto r connected , th e engin e wil l idl e a t th e bas e
idl e speed . Tha t is , i t wil l no t b e controlle d b y th e
ECM . T o retur n t o th e norma l idl e speed , pres s th e
acclerato r peda l on e time .
SERVIC E CHEC K CONNECTO R (2P )
SC S SERVIC E CONNECTO R
07PAZ-001010 0
3. Chec k th e idl e spee d (se e pag e 23-92 ).
4 . Connec t a timin g ligh t t o th e servic e loop ; whil e th e
engin e idles , poin t th e ligh t towar d th e pointe r o n
the timin g bel t cover .
SERVIC E LOO P
TIMIN G LIGH T
5. Chec k th e ignitio n timin g wit h al l electrica l system s
ar e turne d OFF .
Ignitio n Timing : 15 ° ± 2° BTD C (RE D mark ) a t
Idl e Spee d (rpm) :
POINTE R
6. I f th e ignitio n timin g i s ou t o f spec , replac e th e ECM .
7 . Remov e th e SC S servic e connecto r fro m th e servic e
chec k connector .
CRANKSHAF T PULLE Y
RE
D MAR K
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Page 1263 of 1503
Ignition Syste m
Idle Spee d Inspectio n
1. Star t th e engine . Hol d th e engin e a t 3,00 0 rp m wit h
no loa d (A/ T i n o r position , M/ T i n neutral )
unti l th e radiato r fa n come s on , the n le t i t idle .
2 . Connec t a tachomete r t o th e tes t tachomete r con -
nector .
TEST
TACHOMETE R
CONNECTO R
3. Chec k th e idl e spee d wit h al l electrica l system s
turne d OFF .
Idl e Spee d (rpm) :
4 . Adjus t th e idl e spee d if necessar y (se e sectio n 11 ).
Ignitio n Contro l Modul e (ICM )
Replacemen t
1. Disconnec t th e 8 P an d 6 P connector s fro m th e igni -
tio n contro l modul e (ICM) .
2. Remov e th e tw o mountin g bolts , an d slid e th e IC M
out towar d th e fron t side . B e carefu l no t t o damag e
th e vacuu m hose s whe n removin g th e ICM .
MOUNTIN G BOLT S12 N- m(1.2 kgf-m , 9 Ibf-ft )
6P CONNECTO R
8P CONNECTO R
G103
SERVIC E LOO P
JUMP STAR TTERMINA L
TESTTACHOMETE RCONNECTOR
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Page 1264 of 1503

Ignition Contro l Modul e (ICM ) Inpu t Tes t
Disconnec t th e 8 P connecto r fro m th e ignitio n contro l
modul e (ICM) .
Inspec t th e connecto r an d socke t terminal s t o b e sur e
they ar e al l makin g goo d contact .
I f th e terminal s ar e bent , loose , o r corroded , repai r
them as necessary , an d rechec k th e system .
I f th e terminal s loo k OK , mak e th e followin g inpu t
test s a t th e connector .
— If an y tes t indicate s a problem , fin d an d correc t th e
cause , the n rechec k th e system .
— If al l th e inpu t test s prov e OK , th e IC M mus t b e faul -
ty ; replac e it .
IC M
NOTE :
The tachomete r shoul d operat e normally .
See sectio n 1 1 whe n th e malfunctio n indicato r
lamp (MIL ) blinks .
I f necessary , perfor m a n inpu t tes t o n th e IC M
afte r finishin g th e fundamenta l test s fo r th e igni -
tio n syste m an d fue l an d emissio n systems .
WHT/GRN
WHT1BLK1
WHT/BLK
View fro m termina l sid e
WHT/RE D
BLK2 WHT/YE L
8P CONNECTO R
No.Wir eTes t conditio n Test: Desire d resul t Possible caus e if resul t i s no t obtaine d
1
2
3
4
5
6
7
8
BLK1
BLK2
WHT1
WHT/GR N
WHT/BLK
WHT/BLU1
WHT/YE L
WHT/RE D
Under al l condition s
Ignition switc h "O N
(ID"
Chec k fo r continuit y t o ground :
Ther e shoul d b e continuity .
Chec k fo r voltag e t o ground :
Ther e shoul d b e batter y
voltage . •
Poo r groun d (G103 )
• A n ope n i n th e wir e
• Blow n No . 1 3 (3 0 A ) fus e i n th e
engin e compartmen t fuse/rela y
box
• Fault y ignitio n coi l
• A n ope n i n th e wir e
23-9 3
WHT/BLU1
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