Page 1265 of 1503
Ignition System
Ignition Coils/Spark Plugs Removal
CAUTION:
Ignition coils and spark plugs can become very hot in
use; do not touch them until the engine has cooled
down.
1. Remove the ignition coil covers.
2. Disconnect the 3P connectors from the ignition
coils.
3. Remove the ignition coils.
4. Remove the spark plugs.
NOTE: Different ignition coils and ignition coil
covers are used for the front and rear cylinders. Be
sure to use the correct ones when mounting them.
IGNITION COIL COVER
RUBBER
SEAL
PLATINUM TIP SPARK PLUG
CYLINDER HEAD
COVER
3P CONNECTOR
IGNITION COILProCarManuals.com
Page 1266 of 1503
Ignition Coi l Tes t
1. Wit h th e ignitio n switc h OFF , remov e th e ignitio n
coil.
2. Usin g a n ohmmeter , measur e resistanc e betwee n
th e terminals . Replac e th e coi l i f th e resistanc e i s
no t withi n specifications .
NOTE: Resistanc e wil l var y wit h th e coi l
temperature ; specificatio n i s a t 77° F (25°C) .
Primary Windin g Resistanc e
(Betwee n th e A an d B terminals) : 0.9 - 1. 1 ohm s
3. I f primar y windin g resistanc e i s OK , substitut e aknown-goo d ignitio n coil , an d chec k th e syste m
operation .
If th e syste m is normal , replac e th e origina l ignitio n
coil.
A TERMINA L
B TERMINA LIGNITIONCOIL
SECONDAR Y
WINDINGTERMINA L
SPARK PLU G
VOLTAG E
SENSO R
SECONDAR Y
WINDINGTERMINA L
ProCarManuals.com
Page 1267 of 1503

Ignition System
Spark Plug Inspection
1. Inspect the electrodes and ceramic insulator for:
Worn or deformed
electrodes
Cracked
insulator
Burned or worn electrodes may be caused by:
Advanced ignition timing
Loose spark plug
Plug heat range too hot
Insufficient cooling
Fouled plug may be caused by:
Retarded ignition timing
Oil in combustion chamber
Incorrect spark plug gap
Plug heat range too cold
Excessive idling/low speed running
Clogged air cleaner element
Deteriorated ignition coil
2. Replace the plug if it is fouled or worn. Do not use
spark plugs other than those listed below.
Spark Plug:
PFR6L-11 (NGK)
PK20PR-L11 (DENSO)
3. Make sure that the 1.3 mm (0.051 in) plug gauge
does not go into the gap for the platinum tip plug. If
the gauge goes into the gap, do not attempt to
adjust the side electrode; replace the plug with a
new
one.
Electrode Gap:
Platinum tip plug:
Check and confirm that the
1.3 mm (0.051 in) plug
gauge does not go into the
gap.
Anti-seize compound
applied to threads
4. Apply a small quantity of anti-seize compound to
the plug threads before installing each plug. Screw
the plugs into the cylinder head finger-tight, then
torque them to 18 N-m (1.8 kgf-m, 13 Ibf-ft).
Improper gap
Oil-fouling
Carbon deposits
Cracked center
electrode insulator
Damaged
gasketProCarManuals.com
Page 1268 of 1503
Noise Condenser Capacity Test
1. Use a commercially available condenser tester.
Connect the tester probes, and measure the con-
denser capacity.
Condenser capacity: 0.47 ±0.09 microfarads
POSITIVE TERMINAL
BODY GROUND
(Negative)
NOTE: The noise condenser is intended to reduce
ignition noise. However, condenser failure may
cause the engine to stop running.
2. If not within the specifications, replace the noise
condenser.ProCarManuals.com
Page 1269 of 1503
Charging Syste m
Componen t Locatio n Inde x
CHARGIN G SYSTE M LIGH T
(Buil t int o th e gaug e assembly )
Test, pag e 23-10 0
BATTER YTest, pag e 23-6 8
ALTERNATO R BEL T
Adjustment , pag e 23-10 9
ALTERNATO R• Alternato r an d Regulato r Test , pag e 23-10 2
• Replacement , pag e 23-10 5
• Overhaul , pag e 23-10 6
ProCarManuals.com
Page 1270 of 1503

Charging Syste m
Troubleshootin g
If th e chargin g syste m ligh t i s on , o r th e batter y i s dea d o r low , tes t th e followin g item s i n th e orde r listed :
1. Batter y (se e pag e 23-68 )
2 . Chargin g Syste m Ligh t
3 . Alternator/Regulato r
Charging Syste m Ligh t Tes t
Doe s th e chargin g syste m ligh t
com e on ?
Star t th e engine .
Does th e chargin g syste m ligh tgo off ?
Turn th e ignitio n switc h off .
Disconnec t th e 4 P connecto r
fro m th e alternator .
Turn th e ignitio n switc h O N (II) .
WHT/BL U wir e i s OK ; perfor m
alternator/regulato r tes t (se e pag e
23-102 ).
(T o page 23-101 )
Chargin g syste m ligh t circui t i s
OK .
Disconnec t th e AB S contro l uni t
(C235) , EP S contro l uni t (C249) ,
an d th e integrate d contro l uni t
(C401) , a s applicable . I f th e
chargin g syste m ligh t stay s on ,
repai r th e shor t t o groun d i n th e
WHT/BL U wire .
Does th e chargin g syste m ligh tcom e on ?
Tur
n th e ignitio n switc h O N (II) .
ProCarManuals.com
Page 1271 of 1503
(From page 23-100 )
I s th e fus e OK ?
Disconnec t th e 4 P connecto r
fro m th e alternator .
Tur n th e ignitio n switc h O N (II) .
Chec k fo r voltag e in th e YE L wir e
a t th e I G termina l o f th e 4 P con -
nector .
Is ther e batter y voltage ?
Groun d th e WHT/BL U wir e a t th e
L termina l o f th e 4 P connector .
Doe s th e chargin g syste m
light com e on ?
Perfor m alternator/regulato r tes t
(se e pag e 23-102 ). Replac
e th e fuse .
Repai r ope n in th e YE L wire .
Chec k fo r a blow n chargin g sys -
tem ligh t bulb . I f th e bul b is OK ,repai r ope n in th e WHT/BL U wire .
(cont'd )
Turn th e ignitio n switc h off .
Chec k fus e No . 2 (1 5 A) .
ProCarManuals.com
Page 1272 of 1503
Charging System
Troubleshooting (cont'd)
Alternator/Regulator Test
Use the SUN VAT-40 (or equivalent) tester.
LOAD ADJUSTER
(CARBON PILE)
FULL FIELD
LEAD (BLU)
VOLTMETER
NEGATIVE
LEAD (BLK)
INDUCTIVE
PICK-UP
(GRN)
POSITIVE
CABLE (RED)
NEGATIVE
CABLE (BLK)
VOLTMETER
POSITIVE
LEAD (RED)
1. Attach the positive tester cable and the voltmeter
positive lead to the jump start terminal in the
engine compartment fuse/relay box.
POSITIVE CABLE
VOLTMETER
POSITIVE LEAD
JUMP
START
TERMINAL
ENGINE COMPARTMENT
FUSE/RELAY BOX
2. Attach the negative tester cable and the voltmeter
negative lead to the top of the intake manifold.
VOLTMETER
NEGATIVE LEAD
NEGATIVE CABLE
NEGATIVE MARK
3. Attach the inductive pick-up to the B terminal wire
of the alternator with its arrow pointing away from
the terminal.
NOTE: The arrow must point away from the B
terminal.
INDUCTIVE PICK-UP
ARROW
ALTERNATOR
B TERMINAL
ALTERNATORProCarManuals.com