Page 657 of 1503
(From pag e 13-8 )
(To pag e 13-10 )
Chec k th e revers e lockou t sole -
noid (se e pag e 13-11 ).
Replac e th e revers e lockou t
solenoi d (se e pag e 13-11 ).
ProCarManuals.com
Page 658 of 1503
Reverse Lockou t Syste m
Troubleshootin g (cont'd )
(From pag e 13-9 )
Remov e th e revers e lockou t sole -
noi d (se e pag e 13-11 ).
Replac e th e revers e lockou t sole -
noi d (se e pag e 13-11 ).
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Page 659 of 1503
Solenoid Test
1. Disconnect the 3P connector of the reverse lockout
solenoid.
2. Measure the resistance between No. 1 and No. 3
terminals.
If the resistance is not within the standard, replace
the reverse lockout solenoid.
3. Test reverse lockout solenoid operation by connec-
tor battery power to the No. 1 terminal and ground
to the No. 3 terminal. A clicking sound should be
heard.
4. If the reverse lockout solenoid no clicking sound is
heard, replace it.
Solenoid Replacement
1. Disconnect the 3P connector.
2. Remove the reverse lockout solenoid from the trans-
mission.
3. Remove the select lock pin and select lock return
spring.
4. Install the reverse lockout solenoid in the reverse
order of removal.ProCarManuals.com
Page 660 of 1503

Transmission Assembl y
Removal
Make sur e lift s ar e place d properly , an d
hois t bracket s ar e attache d t o correc t position s (se e
sectio n 1 ).
1 . Chec k an d recor d th e rea r whee l alignmen t (se e
sectio n 18 ).
2 . Disconnec t th e batter y negativ e (- ) an d positiv e (+ )
cable s fro m th e battery .
3 . Drai n transmissio n oil . Reinstal l th e drai n plu g wit h
a ne w washer .
4 . Remov e th e stru t bar .
5 . Remov e th e ai r cleane r assembly . 6
. Remov e th e connector s fro m th e contro l box , an d
remov e th e contro l box . D o no t remov e th e vacuu m
tube s fro m th e contro l box .
7 . Remov e th e wir e harnes s holder , jumpe r connecto r
an d transmissio n groun d cable .
8 . Disconnec t th e back-u p ligh t switch , neutra l posi -
tio n switch , differentia l spee d sensor , revers e lock -
ou t solenoid , an d vehicl e spee d senso r (VSS ) con -
nectors .
9. Disconnec t th e starte r moto r cables , the n remov e
th e starte r motor .
10 . Remov e th e transmissio n mount .
11 . Remov e th e tw o transmissio n housin g bolts .
ProCarManuals.com
Page 661 of 1503
12. Remov e th e parkin g brak e cabl e holder s fro m th e rea r bea m rod .
13 . Remov e th e rea r bea m rod .
14 . Remov e th e parkin g brak e cabl e holde r fro m th e rea r su b frame , an d th e whee l senso r wir e clam p fro m th e lowe r
contro l arm .
15 . Remov e th e flang e bolt , an d separat e th e to e contro l ar m fro m th e sid e bea m (se e section18 ).
16 . Remov e th e dampe r for k bol t (se e sectio n 18 ).
17 . Remov e th e adjustin g bol t an d th e flang e bolt , the n separat e th e lowe r contro l ar m fro m th e sid e bea m (se e sectio n 18 ).
18 . Pr y th e driveshaf t ou t o f th e differential . Pul l an d remov e it .
ProCarManuals.com
Page 662 of 1503

Transmission Assembl y
Removal (cont'd )
19. Remov e th e intermediat e shaf t hea t cove r an d th e intermediat e shaf t mountin g bolts .
20 . Pr y th e intermediat e shaf t ou t o f th e differential . Pul l an d remov e it . Coa t al l precisio n finishe d surface s wit h clea n
engin e oi l o r grease . Ti e plasti c bag s ove r th e driveshaf t ends .
21 . Remov e th e parkin g brak e cabl e holde r fro m th e rea r su b frame , an d th e whee l senso r wir e clam p fro m th e lowe r
contro l arm .
22 . Remov e th e flang e bolt , an d separat e th e to e contro l ar m fro m th e sid e bea m (se e sectio n 18 ).
23 . Remov e th e damper fork bol t (se e sectio n 18 ).
24 . Remov e th e adjustin g bolts , an d th e flang e bolt , the n separat e th e lowe r contro l ar m fro m th e sid e beam .
25 . Pr y th e driveshaf t ou t o f th e differential . Pul l an d remov e it . Coa t al l precisio n finishe d surfaces with clea n engin e oi l
o r grease . Ti e plasti c bag s ove r th e driveshaf t ends .
ProCarManuals.com
Page 663 of 1503

32. Attach a chain hoist to the transmission hangers.
33. Place a jack under the transmission, and raise the transmission just enough to take weight off mounts.
34. Remove the front engine mounting bolts on the transmission side, and retighten the bolt on the engine side. Loosen
the front engine mounting bolt on the engine side, but do not remove it. After removing the two bolts on the trans-
mission side, be sure to retighten the bolt on the engine side.
35. Remove the rear transmission mounting bolts and engine stiffener.
36. Remove the transmission housing mounting bolts.
37. Pull the transmission away from the engine until it clears the mainshaft, then lower it on the transmission jack.
26. Remove the one of the upper control arm mounting bolt.
27. Remove the lower cover, change wire bracket and upper cover.
28. Remove the shift cable and select cable.
29. Remove the slave cylinder from the transmission. Do not
operate the clutch pedal once the slave cylinder has been
removed.
30. Remove the release fork from the clutch release hanger,
then hang the release fork on the clutch housing.
31. Remove the clutch housing cover.ProCarManuals.com
Page 664 of 1503

Illustrated Inde x
NOTE :
• This transmissio n use s n o gasket s betwee n th e majo r housings ; us e liqui d gaske t (P/ N 0871 8-0001) .
I f 2 0 minute s hav e passe d afte r applyin g liqui d gasket , reappl y i t an d assembl e th e housing s an d allo w it t o cur e a t
leas t 3 0 minute s afte r assembl y befor e fillin g th e transmissio n wit h oil .
• Alway s clea n th e wheneve r th e transmissio n housin g i s disassembled .
CLUTCH RELEAS E HANGE R
RELEAS E HANGE R SPRIN G
RELEAS E BEARIN G GUID E
4 0 x 68 x 12. 5 m m OI L SEA L
Replace .14 x 20 m m DOWE L PI N
CLUTC H HOUSIN G
VEHICL E SPEE D SENSO R (VSS )
DIFFERENTIA L SPEE D SENSO R
O-RIN G
Replace .RELEAS E BEARIN G GUID E COVE R
REVERS E SHIF T FOR K ASSEMBL Y
Disassembly/Reassembly , pag e
13-22REVERS E IDL E GEA R SHAF TASSEMBL YDisassembly/Reassembly , pag e13-21
OIL GUID E RIN G
9 0 m m WASHE R
BEARING OUTE R RAC EDIFFERENTIA L ASSEMBL YSee sectio n 1 5
OI L GUID E PLAT E
NEEDL E BEARIN GInspect fo r wea r an d operation .
BEARIN G RETAININ G PLAT E
COUNTERSHAF T ASSEMBL YIndex, pag e 13-3 5
MAINSHAF T ASSEMBL Y
Index , pag e 13-2 9
7 5 m m SPRIN G WASHE R
32 x 46 x 7 mm OI L SEA LReplace .
TRANSMISSIO N MAGNE T
SHIF T FOR K ASSEMBL Y
Disassembly/Reassembly , pag e
13-28OIL PUM P ASSEMBL Y
Disassembly/Reassembly , pag e
13-42CHANG E HOLDE R ASSEMBL Y
Disassembly/Reassembly , pag e
13-2 5UPPE R COVE RSELEC T LEVE R ASSEMBL Y• Removal , pag e 13-2 3
• Installation , pag e 13-4 8
REVERS E SHIF T AR M
1 4 x 20 m m DOWE L PI N
1 0 x 20 m m DOWE L PI N
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