Page 849 of 1503
Reassembly
NOTE:
• If the limited slip differential clutch set was replaced,
the 65 mm shim (differential housing cover side) and
1 1 2 mm shim (differential housing cover side) must
be adjusted.
• Reassemble the parts in the same order and direction
they were before disassembly.
• Lubricate the clutch disc surface with transmission oil.
1. Reassemble the parts as shown below. Position the
65 mm shim with the thickness stamp mark facing
up.
CLUTCH
PLATES
102 mm WASHER
CLUTCH
DISCS
112
mm SHIM
65 mm SHIM
THRUST NEEDLE
BEARING
WASHER
STOP PLATE
DIFFERENTIAL
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Page 850 of 1503
Differential
Reassembl y
2. Instal l th e carrie r assembly .
CARRIERASSEMBL Y
DIFFERENTIA L
HOUSING
3. Instal l th e fina l drive n gear . Alig n th e mar k o n th e
differentia l housin g cove r wit h th e mar k o n th e fina l
drive n gear .
FINAL DRIVE N GEA R
MARK
4. Instal l th e washers , thrus t needl e bearing , an d cen -
tra l gear .
CENTRA L GEA R
WASHER S THRUS
T NEEDL E
BEARIN G
• 6 5 m m shi m adjustmen t
5 .
Clean the gear end surface on the central gear.
6. Set the plastigauge (Blue) strip on the central gear
a t fou r point s i n a crisscros s pattern .
PLASTIGAUGE S
MAR K
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Page 851 of 1503
7. Instal l th e washer , thrus t needl e bearing , 6 5 m m
shim , 11 2 m m shim , clutc h disc , an d sprin g plate .
B e carefu l no t t o mov e th e plastigaug e whe n
installin g th e washer . Positio n th e 6 5 m m shi m wit h
th e thicknes s stam p mar k facin g up .
SPRIN GPLATE
CLUTC H
DIS C
112 m m SHI M
65 m m SHI M
THRUS T NEEDL EBEARIN G
WASHER
8. Alig n th e marks , the n instal l th e differentia l housin g
cover .
DIFFERENTIA L HOUSIN GCOVER
MARK
MARK
9. Tighte n th e mountin g bolt s i n a crisscros s patter n
i n severa l steps .
8 x 1. 0 m m SPECIA L BOLT S
3 9 N- m (4. 0 kgf-m , 2 9 Ibf-ft )
BENC H
VISEDIFFERENTIA LINSPECTION TOOL S07MAJ - PR9010 0
10. Remov e th e part s show n below .
DIFFERENTIA LHOUSINGCOVER
CLUTC H DIS C
112 m m SHI M
65 m m SHI M
THRUS T NEEDL E
BEARIN G
WASHE R
SPRING PLAT E
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Page 852 of 1503

Differential
Reassembly
11. Measure the widest part of the plastigauge.
Standard:
0.18-0.229
mm
PLASTIGAUGE STRIP
• If the plastigauge measures within the standard,
go to step 14.
• If the plastigauge does not measure within the
standard, continue with step 12.
1 2. Select the proper 65 mm shim based on the follow-
ing table.
• If the measurement was less than 0.18 mm, in-
stall a thinner shim.
• If the measurement was more than 0.229 mm,
install a thicker shim.
65 mm shim
1 3. After installing a thinner or thicker shim, be sure to
recheck the measurement with plastigauge.
• After installing a thinner shim:
If the measured value is less than 0.18 mm, select
the next thinner shim, and recheck.
If the new value is more than 0.229 mm, the
selected shim is OK.
• After installing a thicker shim:
If the measured value is more than 0.229 mm,
select the next thicker shim, and recheck.
If the new value is less than 0.18 mm, take the
shim you chose at the step 12.
14. Install the washer, thrust needle bearing, 65 mm
shim, 112 mm shim, clutch plate, clutch disc, and
spring plate. Position the 65 mm shim with the
thickness stamp mark facing up.
SPRING
PLATE
CLUTCH
DISC
112 mm SHIM
65 mm SHIM
THRUST NEEDLE
BEARING
WASHER
1 5. Align the marks, then install the differential housing
cover.
DIFFERENTIAL HOUSING
COVER
MARK
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Page 853 of 1503
16. Tighte n th e mountin g bolt s i n a crisscros s patter n
i n severa l steps .
8 x 1. 0 m m SPECIA L BOLT S
3 9 N- m (4. 0 kgf-m , 2 9 Ibf-ft )
BENC H
VIS E
DIFFERENTIAL
INSPECTIO N TOOL S
07MAJ-PR9010 0
17. Measur e th e prese t torqu e (se e pag e 15-4 ).
Standard : 59-13 7 N- m (6-1 4 kgf-m ,
43-10 1 Ibf-ft )
11 2 m m SHI M
Standard shi m
• I f th e prese t torqu e i s mor e tha n th e standard ,
selec t a thinne r 11 2 m m shim , an d rechec k th e
prese t torque .
• I f th e prese t torqu e i s les s tha n th e standard ,
selec t a thicke r 11 2 m m shim , an d rechec k th e
prese t torque .
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Page 854 of 1503
Oil Seal
Removal
1. Remove the differential assembly.
2. Remove the oil seal from the transmission housing.
OIL SEAL
Replace.
TRANSMISSION HOUSING
3. Remove the oil seal from the clutch housing.
CLUTCH HOUSING
OIL SEAL
Replace.ProCarManuals.com
Page 855 of 1503
Bearing Oute r Rac e
Replacemen t (Clutc h Housin g Side )
NOTE :
• Th e oute r rac e an d bearin g shoul d b e replace d a s a
set .
• Inspect and adjust the bearing preload whenever the
bearin g i s replaced .
1 . Remov e th e bearin g oute r race , 9 0 m m washer , an d
oi l guid e rin g usin g th e specia l tools .
DRIVE R07749-0010000 ATTACHMENT ,62 x 68 m m07746-001050 0
2. Instal l th e oi l guid e rin g an d 9 0 mm washer , the n
driv e th e oute r rac e int o th e clutc h housin g usin g
th e specia l tools .
DRIVE R07749-0010000BEARIN G DRIVE RATTACHMEN T07GAD-SD4010 1
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Page 856 of 1503
Bearing Preload
Adjustment
If any of the items listed below are replaced, the bearing
preload must be adjusted.
• TRANSMISSION HOUSING
• CLUTCH HOUSING
• DIFFERENTIAL
• TAPERED ROLLER BEARING and OUTER RACE
• 75 mm THRUST SHIM
• 90 mm WASHER
• OIL GUIDE RING
1 . Remove the bearing outer race and 75 mm thrust
shim from the transmission housing by prying up
on the bearing outer race or by heating the housing
to about 212°F (100°C).
CAUTION: Do not reuse the thrust shim if the
outer race was pried out.
NOTE:
• If the outer race was removed by heating the
case, let the transmission cool to room tempera-
ture before adjusting the bearing preload.
• Do not heat the transmission housing in excess
of 212°F (100°C).
• Replace the bearing with a new one whenever
the outer race is replaced.
• Repeat on the clutch side.
BEARING OUTER
RACE
75 mm THRUST SHIM
Replace.
TRANSMISSION
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