Page 809 of 1503
10. Measure the clearance between 4th gear and reverse
selector hub with a feeler gauge.
NOTE: Take measurements in at least three places,
and take the average as the actual clearance.
STANDARD: 0.05 - 0.11 mm (0.002 - 0.004 in)
12. After replacing the cotter retainer, make sure that
the clearance is within tolerance.
13. Measure the clearance between 1st gear and 1st-
hold clutch hub with a feeler gauge.
NOTE: Take measurements in at least three places,
and take the average as the actual clearance.
STANDARD: 0.20 - 0.31 mm (0.008 - 0.012 in)
11. If the clearance is out of tolerance, select and install
a new cotter retainer.
14. If the clearance is out of tolerance, select and install
a new 1st gear collar.
15. After replacing the 1st gear collar, make sure that
the clearance is within tolerance.ProCarManuals.com
Page 810 of 1503
One-way Clutch/Parkin g Gea r
Disassembly/lnspection/Reassembl y
1. Separat e countershaf t 1 st gea r fro m th e parkin g
gea r b y turnin g th e parkin g gea r i n th e directio n
shown .
2 . Remov e th e one-wa y clutc h b y pryin g i t u p wit h th e
en d o f a screwdriver .
3. Afte r th e part s ar e assembled , hol d countershaf t
1s t gea r an d tur n th e parkin g gea r i n th e directio n
show n t o b e sur e i t turn s freely .Inspect th e part s a s follows :
ProCarManuals.com
Page 811 of 1503
Disassembly/Inspection/Reassembly
Secondary Shaft
NOTE:
• Lubricate all parts with ATF during reassembly.
• Install thrust needle bearings with unrolled edge of bearing retainer facing washer.
• Inspect thrust needle and needle bearings for galling and rough movement.
• Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the O-rings.ProCarManuals.com
Page 812 of 1503
Inspection/Installation
Secondary Shaft
NOTE:
• Lubricate all parts with ATF during assembly.
• Before installing the O-rings, wrap the shaft splines
with tape to prevent damage to the O-rings.
1. Assemble the parts below on the secondary shaft.
NOTE:
• Install the thrust washer so that the large cham-
fer on the circumference faces the 2nd clutch
assembly.
• Do not install the O-rings during inspection.
2. Hold the 2nd clutch assembly against the 3rd gear.
Measure the clearance between the 2nd gear and
thrust needle bearing using a feeler gauge.
NOTE: Take measurements in at least three places,
and take the average as the actual clearance.
STANDARD: 0.01 - 0.07 mm
(0.0004 - 0.0028 in)ProCarManuals.com
Page 813 of 1503
3. If the clearance is out of tolerance, select and in-
stall a new thrust washer.
4. After replacing the thrust washer, make sure that
the clearance is within tolerance.ProCarManuals.com
Page 814 of 1503
Clutch
Illustrated IndexProCarManuals.com
Page 815 of 1503
1ST-HOLD CLUTCH 3RD CLUTCHProCarManuals.com
Page 816 of 1503
Clutch
Illustrated Index (cont'd)
2ND CLUTCHProCarManuals.com