Page 1169 of 1503

Seals/Retainers Alignmen t
Adjustmen t
NOTE: Whe n th e followin g part s hav e bee n replace d o r
removed , thi s adjustmen t shoul d b e done .
• Roo f sid e seal s
• Roo f sid e loc k unit s
• Fron t an d rea r pilla r seal s
CAUTION : T o preven t damage , plac e th e roo f o n a n
appropriat e pad .
1 . Remov e th e roo f fron t tri m an d roo f sid e tri m (se e
pag e 20-82 ).
2 . Instal l th e roo f sid e loc k handle .
3 . Tur n th e roo f sid e loc k handl e t o th e locke d posi -
tion.
4. Loose n th e roo f sid e loc k uni t mountin g nuts , the n
tighte n the m lightly .
ROOF SID E
LOC K HANDL E
ROO F SID E
LOC K UNI T
5. Retur n th e roo f sid e loc k handl e to th e unlocke d posi -
tion.
6. Remov e th e fron t an d rea r roo f rai l tri m (se e pag e
20-79 ).
7 . Loose n th e loc k receive r mountin g bolt s a t eac h o f th e
fou r corners , the n tighte n the m lightly .
Front :
FRON T LOC KRECEIVE R
Rear:
REAR LOC KRECEIVE R
8. Instal l th e roo f o n th e body .
CAUTION : Whe n installin g th e roof , mak e sur e bot h
roo f sid e lock s ar e unlocked .
NOTE : Mak e sur e eac h roo f sid e hoo k align s wit h th e
hoo k sto p properly .
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Page 1170 of 1503
ROOF
ROOF SIDE
HOOK
HOOK STOP
9. Secure the roof by turning both roof side lock han-
dles. Make sure they are locked securely.
NOTE: Turn each roof side lock handle until a faint
click is heard.
ROOF SIDE
LOCK HANDLE
REAR LOCK
RECEIVER
FRONT LOCK
RECEIVER
10. Check the seal and retainer alignment.
• Each seal joint fits flush.
• Each retainer aligns.
11. Adjust the seal and retainer alignment by moving
both roof side lock units in or out.
NOTE: Align the roof side retainer with the front pillar
retainer and rear pillar panel evenly on each side, and
make the seals fit flush.
ROOF SIDE
LOCK UNIT
REAR PILLAR
PANEL
FRONT PILLAR
RETAINER
REAR PILLAR
SEAL
ROOF SIDE
SEAL
FRONT PILLAR
SEAL
Front:
FRONT PILLAR
RETAINER
ROOF
ROOF SIDE
RETAINER
FRONT PILLAR
SEAL
ROOF SIDE
SEAL
ROOFProCarManuals.com
Page 1171 of 1503

Seals/Retainers Alignmen t
Adjustmen t (cont'd )
Rear:
ROO F SID ERETAINE R
ROOFREAR PILLA RPANEL
ROOF SID ESEA LREA R PILLA RSEAL
12. Tighte n th e roo f sid e loc k uni t mountin g nut s an d
loc k receive r mountin g bolts .
13 . I f yo u nee d t o adjus t th e rea r en d o f th e roo f sid e sea l
t o fi t agains t th e rea r pilla r seal , remov e th e roof ,
the n adjus t th e rea r en d o f th e roo f sid e sea l wit h a
shim .
NOTE :
• Remov e th e rea r en d o f th e roo f sid e seal , the n
instal l th e shim .
• Instal l th e roo f sid e sea l securel y a s describe d o n
pag e 20-85 .
ROOF SID ESEA L
14. Chec k th e heigh t o f th e roo f wit h th e body .
I f necessary , loose n th e loc k receive r mountin g bolts ,
the n adjus t th e heigh t o f th e roo f t o mak e th e roo f fi t
flus h wit h th e bod y b y usin g shims .
Thickness : 1. 0 m m (0.03 9 in )
Front :FRON T LOC KRECEIVE R
Rear:
REAR LOC KRECEIVE R
15. Tighte n th e loc k receive r mountin g bolts .
Shim location s
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Page 1172 of 1503

16. Chec k tha t eac h roo f sid e loc k handl e work s
smoothly .
17 . Remov e th e roof .
18 . I f th e roo f sid e retaine r ha s no t bee n replaced , an d
o r th e EP T seale r o n th e roo f sid e retaine r ha s no t
bee n replaced , d o th e followin g (se e pag e 20-84 ):
a . Remov e th e roo f sid e sea l an d roo f sid e retaine r
fro m th e roof ,
b . Replac e th e EP T seale r o n th e roo f sid e retaine r
an d roof .
c . Replac e th e buty l tape s o n th e roo f sid e seal ,
d . Reinstal l th e roo f sid e retainer , the n appl y ne w
sealant ,
e. Reinstal l th e roo f sid e seal .
19 . Chec k th e lip s o f th e roo f sid e seal , an d glu e th e
peele d li p securel y wit h sealant , the n wip e th e
exces s sealan t of f wit h a sof t sho p towe l dampene d
wit h alcohol .
20 . Afte r applyin g th e sealant , le t th e roo f stan d fo r a t
leas t thre e hours .
21 . Instal l th e roo f o n th e body , the n mak e sur e th e
seal s fi t flush .
NOTE : Mak e sur e bot h roo f sid e loc k handle s ar e
locke d securely .
22 . Chec k tha t th e doo r glas s contact s th e sea l evenl y
a s follows :
a . Rais e th e doo r glas s fully , an d clos e th e door . b
. Mar k a lin e o n th e doo r glas s usin g a thi n plasti c
plat e a s shown ,
c . Ope n th e door , the n chec k tha t ther e is 1 - 3 m m
(0.03 9 - 0.1 2 in ) betwee n th e doo r glas s edg e
and th e a lin e aroun d th e fron t pilla r an d roof ,
d. I f necessary , adjus t th e doo r glas s (se e pag e
20-14 ).
RETAINE RPLASTICPLATE
SEAL
MEASURIN G ARE A
DOORGLAS S
DOORGLAS S
DOORGLAS S
23. Chec k fo r wate r leak s (se e pag e 20-110 ).
24 . Remov e th e roof , the n reinstal l al l remainin g remove d
parts .
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Page 1173 of 1503
Water Leak Test
NOTE: When the following parts have been replaced or
removed, and or the roof side lock unit, door glass and
door have been adjusted, this water leak test should be
done.
• Roof side seals
• Roof side lock units
• Front and rear pillar seals
• Door and door glass
1. Make sure that the roof is locked securely.
2. Raise the glass fully, and close the doors.
3. Spray water over the roof and on the sealing area
as shown.
NOTE:
• Adjust the water pressure as shown.
• Do not squeeze the tip of the hose.
HOSE
-HOSE
SEALING
AREA
4. Check for water leaks.
5. If there are leaks, recheck the work performed, and
recheck the door glass, seal, and retainer adjust-
ments.ProCarManuals.com
Page 1174 of 1503

Engine Cover/Roo f Cove r
Remova l
NOTE:
• Tak e car e no t t o scratc h th e body .
• Ope n th e rea r hatch .
1 . Ope n th e engin e cover , an d suppor t i t wit h th e sup -
por t rod . Disconnec t th e roo f holde r switc h connec -
tor , remov e th e nut , the n remov e th e groun d wire .
NOTE : I f necessary , remov e th e roo f switc h sub -
harness .
ENGINE COVE R
NUT
CONNECTO R CONNECTO
RGROUNDWIRE
ROOF HOLDE R SWITC H
SUB-HARNES S
2. Remov e th e suppor t ro d fro m th e engin e cover .
Remov e th e bolts , tha n remov e th e engin e cover .
Bolt locations , 4
ENGINE COVE R
ENGIN E COVE R
HING E
CORROSIO N RESISTAN T BOL T
3. Installatio n i s th e revers e o f th e remova l procedure .
NOTE:
• Mak e sur e th e roo f holde r switc h connecto r i s
connecte d properly .
• I f necessary , tur n th e engin e cove r edg e cush -
ion s t o mak e th e engin e cove r fi t flus h wit h th e
body .
ROO F HOLDE R
SWITC H
SUPPOR
T
ROD
GROMME T
HARNESSCLIPDetac h it . ENGIN
E COVE R
EDG E CUSHION S
ENGIN
E COVE R
EDG E CUSHION S
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Page 1175 of 1503
Engine Cover/Roo f Cove r
Replacemen t
ROOF COVE RLATCH
NOTE : Afte r installin g th e roo f cover , adjus t th e
roo f cove r latc h b y usin g shim s t o mak e th e roo f
cove r loc k securel y (se e pag e 20-113 ).
2 . I f removin g th e engin e cover , remov e th e groun d
wire , disconnec t th e roo f holde r switc h connector ,
the n detac h th e harnes s cli p fro m th e lef t sid e (se e
pag e 20-111 ). Remov e th e nuts , the n remov e th e
engine cover.
• : Nu t locations , 4
ENGIN E COVE R
ENGIN E
COVERHINGE
3. Installatio n i s th e revers e o f th e remova l procedure .
NOTE : Mak e sur e th e roo f cove r open s properl y an d
lock s securely .
NOTE:
• Tak e car e no t t o scratc h th e body .
• Ope n th e rea r hatch .
Roo f cove r (Engin e cover ) removal :
1 . Ope n th e roo f cover , remov e th e nuts , the n remov e
th e roo f cover .
ROOF COVE R
STRIKE R
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Page 1176 of 1503
Opener/Latch/Opener cable/Hoo k stop/Roo f sto p
bracke t removal :
1 . Ope n th e engin e cover . Remov e th e screws , the n
remov e th e suppor t ro d bracket . Remov e th e pus h
nuts , the n remov e th e engin e cove r insulator .
ENGINECOVERSUPPOR T RO DBRACKE T
ENGINE COVE RINSULATO R
2. Remov e th e roo f cove r latch , roo f cove r opene r an d
roo f cove r opene r cabl e fro m th e engin e cover .
NOTE : Tak e car e no t t o ben d th e roo f cove r opene r
cable.
Nut locations , 5Scre w locations , 2
ROO F COVE ROPENE R ENGINE COVE R
SHIMSThickness : 1. 0 m m
(0.03 9 in )
ROO F COVE RLATCH
ROOF COVE ROPENE R CABL E
ROOF COVE ROPENE R
PROOF COVE ROPENE R CABL E
KNOB
ROO F COVE RLATCH
ROOF COVE ROPENE R CABL E
Screw locations , 2
Push nu t locations , 1 9
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