Page 291 of 1503
P/S ADJUSTMENT GUIDE
07973-6920001
11. Insert the steering rack into the cylinder housing,
being careful not to damage the steering rack
sliding surface.
13. If the pinion dust seal was removed, drive in the
new dust seal until it bottoms on the step on the pi-
nion set screw.
14. Grease the sealing lip of the pinion dust seal.
• Press the new lower bearing into the gearbox
housing until it seats using a press and special
tool.
NOTE:
• Install the lower bearing with the wider side of
the outer race toward the bottom of the
gearbox.
• Hold the outer race with the tool securely.
• Do not allow dust and other foreign materials to
enter the lower bearing.
12. Install the steering pinion into the gearbox.
NOTE: Do not engage the steering pinion with the
steering rack this time.ProCarManuals.com
Page 459 of 1503

Valve Seat s
Reconditionin g
1. Rene w th e valv e seat s i n th e cylinde r hea d usin g a
valv e sea t grinder .
NOTE : I f guide s ar e wor n (se e pag e 6-41 ), replac e
the m (se e pag e 6-42 ) befor e grindin g th e valv e seats .
2 . Carefull y grin d a 45 ° seat , removin g onl y enoug h
materia l t o ensur e a smoot h an d concentri c seat .
3 . Beve l th e uppe r edg e o f th e sea t wit h th e 30 ° stone .
Beve l th e lowe r edg e i t tw o angles .
Firs t grin d th e edg e wit h th e 60 ° stone , the n grin d
th e botto m edg e wit h th e 67.5 ° stone .
Chec k widt h o f sea t an d adjus t accordingly .
4 . Mak e on e mor e ver y ligh t pas s wit h th e 45 ° ston e t o
remov e an y possibl e burr s cause d b y th e othe r
stones .
Valv e Sea t Width :
Standar d (New) :
Intak e 0.8 0 - 1.0 0 m m (0.03 1 - 0.03 9 in )
Exhaus t 1.2 5 - 1.5 5 m m (0.04 9 - 0.06 1 in )
Servic e Limit :
Intak e 1. 5 m m (0.05 9 in )
Exhaus t 2. 0 m m (0.07 9 in )
SEA T WIDT H
5. Afte r resurfacin g th e seat , inspec t fo r eve n valv e
seating : Appl y Prussia n Blu e compoun d t o th e valv e
face , an d inser t valv e i n origina l locatio n i n th e head ,
the n lif t i t an d sna p i t close d agains t th e sea t sever -
a l times .
ACTUA L
SEATIN G
SURFAC E
VALVESEAT
PRUSSIA N BLU E COMPOUN D
6. Th e actua l valv e seatin g surface , a s show n b y th e
blu e compound , shoul d b e centere d o n th e seat .
• I f i t i s to o hig h (close r t o th e valv e stem) , yo u
mus t mak e a secon d cu t wit h th e 60 ° ston e t o
mov e it down , the n on e mor e cu t wit h th e 45 °
ston e t o restor e sea t width .
• I f i t i s to o lo w (close r t o th e valv e edge) , yo u mus t
make a secon d cu t wit h th e 30 ° ston e t o mov e
it up , the n on e mor e cu t wit h th e 45 ° ston e t o
restor e sea t width .
NOTE : Th e fina l cu t shoul d alway s b e mad e wit h
th e 45 ° stone .
7 . Inser t intak e an d exhaus t valve s i n th e hea d an d
measur e valv e ste m installe d height .
Valv e Ste m Installe d Heigh t (Intak e an d Exhaust) :
Standard (New) : 41.55-42.3 5 m m
(1.6358-1.667 3 in )
Servic e Limit : 42.43 5 m m (1.670 7 in )
VALV E STE M
INSTALLE D HEIGH T
8. I f valv e ste m installe d heigh t i s ove r th e servic e limit ,
replac e th e valv e an d recheck . I f stil l ove r th e servic e
limit , replac e th e cylinde r head ; th e valv e sea t i n th e
hea d is to o deep .
ProCarManuals.com
Page 461 of 1503

Valve Guide s
Replacemen t
1. A s illustrate d below , us e a commerciall y availabl e
air-impac t valv e guid e drive r attachmen t modifie d t o
fi t th e diamete r o f th e valv e guides . I n mos t cases ,
th e sam e procedur e ca n b e don e usin g th e specia l
too l an d a conventiona l hammer .
IMPACT VALV E GUID E DRIVE R
(Commerciall y available )
orVALV E GUID E DRIVER , 5. 5 m m07742-0010100
2. Selec t th e prope r replacemen t guides , an d chil l the m
in th e freeze r sectio n o f a refrigerato r fo r abou t a n
hour .
3 . Us e a ho t plat e o r ove n t o evenl y hea t th e cylinde r
head t o 300° F (150°C) . Monito r th e temperatur e
with a cookin g thermometer .
CAUTION:
• D o no t us e a torch ; i t ma y war p th e head .
• D o no t ge t th e hea d hotte r tha n 30 0°F (150°C) ;
excessiv e hea t ma y loose n th e valv e seats .
• T o avoi d burns , us e heav y glove s whe n handlin g
th e heate d cylinde r head . 4
. Workin g fro m th e camshaf t side , us e th e drive r an d
a n ai r hamme r t o driv e th e guid e abou t 2 m m (0. 1 in )
toward s th e combustion chamber. Thi s wil l knoc k of f
som e o f th e carbo n an d mak e remova l easier .
CAUTION :
• Alway s wea r safet y goggle s o r a fac e shiel d
whe n drivin g valv e guides .
• Hol d th e ai r hamme r directl y i n lin e wit h th e
valv e guid e t o preven t damagin g th e driver .
5 . Tur n th e hea d over , an d driv e th e guid e ou t towar d
th e camshaf t sid e o f head .
VALV E GUID E DRIVER , 5. 5 m m07742-001010 0
If a valv e guid e stil l won' t move , dril l i t ou t wit h a
8 m m (5/1 6 inch ) bit , the n tr y again .
CAUTION : Dril l guide s onl y i n extrem e cases ; yo u
coul d damag e th e cylinde r hea d if th e guid e breaks .
6 . Remov e th e ne w guide s fro m th e freezer , on e a t a
time , a s yo u nee d them .
ProCarManuals.com
Page 464 of 1503
Valves, Valve Springs and Valve Seals
Installation Sequence
NOTE: Exhaust and intake valve seals are NOT interchangeable.
INTAKE VALVE SPRING
VALVE KEEPERS
VALVE SPRING
RETAINER
VALVE SPRING
EXHAUST VALVE SEAL
(BLACK SPRING)
Replace.
NOTE: Place the end of valve
spring with closely wound coils
toward the cylinder head.
INTAKE VALVE SEAL
(WHITE SPRING)
Replace.
SPRING SEAT
NOTE: Install the valve spring seats
before installing the valve seals.
VALVE SEAL INSTALLER
(Commercially available)
KD-2899
NOTE: Use small ID end of tool
VALVE SEAL
Replace.ProCarManuals.com
Page 1098 of 1503

Seats
Replacemen t
NOTE:
• Befor e removin g th e seat , mov e th e sea t unti l yo u
can se e it s mountin g bolt s an d sea t moun t cove r
caps.
• Tak e car e no t t o scratc h th e sea t cover , interio r trim ,
dashboar d an d cente r armrest .
• O n reassembly , replac e th e lowe r ancho r bol t (* ) an d
use liqui d threa d lock .
1. Pr y ou t th e seat moun t cove r caps .
2 . Remov e th e sea t mountin g bolts , the n remov e th e
sea t an d disconnec t th e connector .
3 . Pr y ou t th e cap , an d remov e th e sea t bel t lowe r
ancho r bolt . Remov e th e seat .
SEAT MOUN T
COVE R CA P SEA
T
SEA T MOUNTIN G BOLT S
10 x 1.2 5 mm39 N- m (4. 0 kgf-m , 2 9 Ibf-ft )
CONNECTO R SEA
T MOUNTIN G
BOLTS10 x 1.2 5 mm39 N- m (4. 0 kgf-m ,
2 9 Ibf-ft )
SEA T BEL T
LOWE R ANCHO R
BOLT7/16-2 0 UN F
3 2 N- m (3. 3 kgf-m ,
2 4 Ibf-ft )
I f necessary , remov e th e powe r slid e cable , powe r
seat switc h an d sea t moun t cover .OUTER SLID E
BO X GEA R CLI
P
Pr y here .
HOO K
Pr y here .
POWE R SLID E CABL E
NOTE : Tak e car e no t t o
ben d th e cable .
4. Installatio n i s th e revers e o f th e remova l procedure .
POWER SEA T
SWITC H
Disconnec t th e connectors .
NOTE : Appl y greas e t o th e inne r an d oute r slid e
bo x gears .
SEAT MOUN T COVE R
CORROSIO
N RESISTAN T BOL T
CAP
INNE R SLID E
BO X GEA R
ProCarManuals.com
Page 1099 of 1503
Seats
Seat Cove r Replacemen t
CAUTION: Wea r glove s t o remov e an d instal l th e sea t
cover .
NOTE :
• Tak e car e no t t o tea r th e seam s o r damag e th e
cover .
• Remov e th e powe r sea t switc h (se e pag e 20-39 ) an d
sea t bel t buckl e (se e pag e 20-43 ) fro m th e seat .
1 . Detac h th e clip s an d hook s fro m unde r th e seat .
Pul l th e sea t cove r back .
I: Cli p location s
SEA T COVE R
2. Detac h th e hook s whil e pullin g th e sea t cove r back .
SEAT COVE R
3. Detac h th e clip s fro m unde r th e seat , the n remov e
th e sea t cushion .
Clip location s
SEAT CUSHIO N
4. Remov e th e sea t bel t buckl e (se e pag e 20-43 ).
Detac h th e hook s a t bot h side s o f th e seat .
Remov e th e screw s a t bot h fron t edges .
SEAT COVE R
SCRE W
HOOKS
ADHESIV
E ARE A
HOOK S HOO
K (3 )
HOOK
ProCarManuals.com
Page 1101 of 1503
Seats
Seat Cover Replacement (cont'd)
7. Detach the hooks, then remove the seat-back
cushion.
HOOKS
8. Detach the clips, then remove the seat cover.
Clip locations
SEAT COVER
9. Installation is the reverse of the removal procedure.
NOTE:
• To prevent wrinkles when installing the seat
cover, make sure the material is stretched even-
ly over the frame before securing all the hooks
and clips.
• If necessary, replace any damaged clips.
• Before installing the seat cushion, scrape the old
adhesive smoothly from the seat cushion frame.
Clean the bonding surface with a sponge
dampened in alcohol.
Apply an adhesive to the shadowed area as
shown.
Forward
SEAT CUSHION
FRAME
SEAT-BACK
CUSHION
ADHESIVE AREAProCarManuals.com
Page 1185 of 1503
SRS component s ar e locate d in thi s area . Revie w th e SR S componen t locations , precautions , an d procedure s in th e SR S
sectio n 24 befor e performin g repair s o r service .
UNDER-HOO D RELA Y BO X BBLOWE R MOTO R RELA Y
BLOWE R MOTO R HIG H RELA Y
COMPRESSO R CLUTC H RELA Y
POWER TRANSISTO R
BLOWE R MOTO R
RECIRCULATIO N
CONTRO L
MOTO R
CONDENSE R
FA N MOTO R UNDER-HOO
D RELA Y BO X A
(CONDENSE R FA N RELAY )
HEATER COR E TEMPERATUR E SENSO R
CLIMAT E CONTRO L UNI T VEN
T DOO R
CONTRO L MOTO R
OUTSID E AI RTEMPERATUR E SENSO R
A/C TRIPL E PRESSUR E SWITC H
ENGIN E COMPARTMEN T
FUSE/RELA Y BO X
FAN CONTRO L UNI T(Fan radiato r an d con -
dense r fan s insid e th e
vehicle , behin d seats )
EVAPORATO RTEMPERATUR E
SENSO R
MOD E CONTRO L
MOTO R
IN-CA R
TEMPERATUR E
SENSO R AI
R MI X CONTRO L MOTO R
UNDER-HOO
D
FUSE/RELAYBOX
SUNLIGH TSENSOR
ProCarManuals.com