Page 1177 of 1503
Engine Cover/Roo f Cove r
Replacemen t (cont'd )
3. Remov e th e roo f sto p bracket s an d hoo k stop s fro m
th e engin e cover .
LEFT ROO F STO P BRACKET /
ROO F HOLDE R SWITC H RIGH
T
ROO F STO PBRACKE T
ENGINECOVER
HOOK STOP S
CONNECTO R
LEF T ROO F
STO P BRACKE T
This scre w o n th e righ troof sto p bracke t i sscre w A . Nu
t locations , 4
HOOK STO P
4. Installatio n is th e revers e o f th e remova l procedure .
NOTE:
• Mak e sur e th e roo f cove r open s properl y an d
lock s securely .
• Mak e sur e th e roo f fit s o n th e engin e cove r
securely .
HOOK
STO P
ROO
F HOLDE R
SWITCH
ROOF SID E
HOO K
ENGIN ECOVER ROO
F
ProCarManuals.com
Page 1178 of 1503
22-88
22-49
Specia l Tool s
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Page 1179 of 1503

MODE CONTRO L MOTO R
Replacement , pag e 22-5 7
Test , pag e 22-5 8
EVAPORATO RTEMPERATUR ESENSORRemoval , pag e 22-6 5
Test , pag e 22-6 5 SUNLIGH
T SENSO R
Removal , pag e 22-6 3
Test , pag e 22-6 3
CLIMAT E CONTRO L UNI T
Replacement , pag e 22-5 4
Adjustment , pag e 22-5 5COMPRESSO R (NIPPONDENSO )
Compresse s th e refrigeran t an d
the n force s i t throug h th e condenser .
"DEF " DOO R
Adjustment , pag e 22-7 7"HEAT " DOO RAdjustment , pag e 22-7 7
BLOWE R UNI T
Replacement , pag e 22-6 7
Overhaul , pag e 22-6 8
RECEIVER/DRYE RServes a s a reservoi r whic h filter s an dremove s moistur e fro m th e refrigerant .
IN-CAR TEMPERATUR E SENSO R
Removal , pag e 22-6 1
Test , pag e 22-6 1
HEATER-EVAPORATO R
UNITReplacement , pag e 22-7 4
Overhaul , pag e 22-7 6
OUTSID E AI R TEMPERATUR E SENSO R
Removal , pag e 22-6 2
Test, pag e 22-6 2DUAL CONDENSE RDissipates th e hea t whic h wa sabsorbe d b y th e refrigerant .
Replacement , pag e 22-7 9
Overhaul , pag e 22-8 0
HEATE R COR E
TEMPERATUR E SENSO R
Removal , pag e 22-6 4
Test, pag e 22-6 4
AIR MI X CONTRO L
MOTO R
Replacement , pag e 22-5 6
Test , pag e 22-5 7
RECIRCULATIO
N
CONTRO L MOTO R
Replacement , pag e 22-5 9
Test , pag e 22-5 9 HEATE
R VALV E CABL E
Adjustment , pag e 22-58 , 22-7 5
VENT DOO R CONTRO L
MOTO R
Replacement , pag e 22-6 0Test, pag e 22-6 0
A/C TRIPL EPRESSUR E SWITC H
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Page 1180 of 1503
Heater-Evaporator Door Position
(MAX COOL)
U.S.A model
VENT DOOR
DEFROSTER
DOOR
HEAT
DOOR
AIR MIX DOOR
HEATER CORE
A/C EVAPORATOR
COREProCarManuals.com
Page 1181 of 1503
Page 1182 of 1503

Description
Outline
The ai r conditionin g remove s th e hea t fro m th e passenge r compartmen t vi a th e rout e show n below .
Using th e refrigeran t (R-134a )
Section/compressio n
High temperature /high pressur e ga s
COMPRESSO R
Less moisturize dlow pressur e vapo r
Radiatio n o f hea t
High temperature / Hig h temperature /high pressur e liqui d Trap s debris and act s hig h pressur e liqui das a n accumulator .
RIGHT/LEFTCONDENSE RRECEIVER/DRYE R
Absorption o f hea t
EVAPORATO R
More liquefie dlow pressur e vapo r
EXPANSIO N VALV E
RECEIVER/DRYE R
COMPRESSOR
LEFTCONDENSE REXPANSIONVALVEHEATE RCORE
This vehicl e use s HFC-134 a (R-134a ) refrigeran t whic h doe s no t contai n chlorofluorocarbons . Pa y attentio n t o th e follow -
in g servic e items :
• D o no t mi x refrigerant s CFC-1 2 (R-12 ) an d HFC-134 a (R-134a) . The y ar e no t compatible .
• Us e onl y th e recommende d polyalkyleneglyco l (PAG ) refrigeran t oi l (ND-OI L 8 ) designe d fo r th e R-134 a compressor .
Intermixin g th e recommende d (PAG ) refrigeran t oi l wit h an y othe r refrigeran t oi l wil l resul t i n compresso r failure .
• Al l A/ C syste m part s (compressor , discharg e line , suctio n line , evaporator , condenser , receiver/dryer , expansio n valve ,
O-ring s fo r joints ) hav e t o b e prope r t o refrigeran t R-134a . D o no t confus e wit h R-1 2 parts .
• Us e a haloge n ga s lea k detecto r designe d fo r refrigeran t R-134a .
• R-1 2 an d R-134 a refrigeran t servicin g equipmen t ar e no t interchangeable . Onl y us e a Recovery/Recycling/Chargin g
Syste m tha t i s U.L.-liste d an d i s certifie d t o mee t th e requirement s o f SA E J221 0 t o servic e R-134 a ai r conditionin g
systems.
• Alway s recove r th e refrigeran t R-134 a wit h a n approve d Recover/Recycling/Chargin g System , befor e disconnectin g
any A/ C fitting .
RIGHTCONDENSE R EVAPORATO R
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Page 1183 of 1503
A/C Triple Pressure Switch
Construction
The A/C triple pressure switch consists of a High-Low pressure switch (A/C pressure switch A) and a Middle pressure
switch (A/C pressure switch B).
High-Low pressure switch
If the refrigerant pressure becomes too high (due to blockage), or too low (due to leakage), the A/C triple pressure
switch sends a signal to the fan control unit to prevent the compressor from operating.
Operate the compressor
Stop the compressor
Middle pressure switch
If the refrigerant pressure goes above or below 1,550 kPa (15.5 kgf/cm2, 220 psi), the A/C triple pressure switch sends a
signal to the ECM, then the ECM operates the idle control.
A/C
TRIPLE
PRESSURE
SWITCH
HIGH-LOW
PRESSURE
SWITCH
MIDDLE
PRESSURE
SWITCHProCarManuals.com
Page 1184 of 1503
Description
Fan Control Unit
The fan control unit performs calculations based on signals from the radiator fan control sensor. It them controls the
operation of radiator fan speed (High-Low), engine compartment fan, condenser fan and A/C compressor.
When engine coolant temperature is above 183°F
(84°C), the fan control unit turns Tr1 ON and
radiator fan runs at low speed.
When engine coolant temperature is above 194°F
(90°C), the fan control unit turns Tr2 ON, and
radiator fan runs at high speed and engine
compartment fan comes on.
When engine coolant temperature is above 266°F
(130°C), the fan control unit turns Tr3 OFF, and
stops the condenser fan. Then it turns Tr4 OFF,
and stops the compressor.
IG2
RADIATOR FAN (Low)
RADIATOR
FAN CONTROL
SENSOR
RADIATOR FAN (High)
ENGINE COMPARTMENT
FAN
CONDENSER FAN
(Right and Left)
ECM
(ACS)
A/C
TRIPLE
PRESSURE
SWITCH
GND
A/C SWITCHProCarManuals.com