Page 665 of 1503
BEARING OUTER RACE
75 mm THRUST SHIM
Selection.
CLAMP
BACK-UP LIGHT SWITCH
25 N-m (2.5 kgf-m, 18 Ibf-ft)
CLAMP
TRANSMISSION HANGER B
TRANSMISSION HANGER A
CLAMP
CLAMP
WASHER Replace.
OIL FILLER PLUG
44 N-m (4.5 kgf-m, 33 Ibf-ft)
42 x 63 x 12.5 mm OIL SEAL
Replace.
WASHER Replace.
DRAIN PLUG
39 N-m (4.0 kgf-m, 29 Ibf-ft)
36 mm SEALING BOLT
34 N-m (3.5 kgf-m, 25 Ibf-ft)
STRAINER COVER
O-RING Replace.
STRAINER SET SPRING
OIL PUMP STRAINER
14 mm SEALING BOLT
32 N-m (3.3 kgf-m, 24 Ibf-ft)
SPRING (L. 25 mm)
STEEL BALL (3/8 in)
REVERSE LOCKOUT SOLENOID
O-RING Replace.
SELECT LOCK PIN
SELECT LOCK RETURN SPRING
SELECT LOCK COLLAR
SPRING (L. 30 mm)
12 mm SEALING BOLT
22 N-m (2.2 kgf-m, 16 Ibf-ft)
STEEL BALL (5/16 in)
SHIFT LEVER ASSEMBLY
Removal, page 13-23
Installation, page 13-48
NEUTRAL POSITION SWITCH
25 N-m (2.5 kgf-m, 18 Ibf-ft)
TRANSMISSION HOUSING
OIL GUIDE PLATE
82 mm THRUST SHIM
Selection, page 13-46ProCarManuals.com
Page 666 of 1503
Transmission Housin g
Remova l
1. Plac e th e clutc h housin g o n tw o piece s o f woo d
thic k enoug h t o kee p th e mainshaf t fro m hittin g th e
workbench .
2 . Remov e th e bac k u p ligh t switch , neutra l positio n
switch , revers e lockou t solenoid , differentia l spee d
senso r an d vehicl e spee d senso r (VSS) .
3 . Remov e th e sealin g bolts , spring s an d stee l balls .
4 . Remov e th e transmissio n housin g attachin g bolt s i n
a crisscros s patter n in severa l steps .
5 . Remov e th e 3 6 m m sealin g bolt . 6
. Expan d th e sna p rin g o n th e countershaf t bal l bear -
ing , an d remov e i t fro m th e groov e usin g a pai r o f
sna p rin g plier .
7 . Separat e th e clutc h housin g fro m th e transmissio n
housing .
8 . Remov e th e thrus t shi m an d oi l guid e plat e fro m
th e transmissio n housing .
ProCarManuals.com
Page 667 of 1503
Reverse Shift Arm, Reverse Shift Fork
Clearance Inspection
1. Measure the clearance between the reverse shift
arm and the reverse shift piece.
2. If the clearance exceeds the service limit, measure
the width of the groove in the reverse shift arm.
If the width of the groove exceeds the standard,
replace the reverse shift arm with a new one.
If the width of the groove is within the standard,
replace the reverse shift piece with a new one.
If the width is less than the standard, replace the
reverse shift arm with a new one.
If the width is within the standard, replace the
reverse shift fork with a new one.
3. Measure the clearance between the reverse shift
arm and reverse shift fork.
4. If the
clearance exceeds
the
service
limit,
measure
the width of the reverse shift arm.ProCarManuals.com
Page 668 of 1503
Reverse Shif t Arm ,
Revers e Shif t For k
Clearanc e Inspectio n (cont'd )
5. Measur e th e clearanc e betwee n th e revers e shif t
for k an d revers e synchr o sleeve .
6 . I f th e clearanc e exceed s th e servic e limit , measur e
the thicknes s o f th e shif t for k fingers .
If th e trickines s i s les s tha n th e standard , replac e th e
revers e shif t for k wit h a ne w one .
If th e trickines s i s withi n th e standard , replac e th e
revers e synchr o sleev e wit h a ne w one .
Th e synchr o sleev e an d synchr o hu b shoul d b e
replace d a s a set .
ProCarManuals.com
Page 669 of 1503
Reverse Idler Gear Shaft
Assembly
Removal
1. Remove the reverse shift arm from the clutch hous-
ing.
2. Shift the reverse shift fork to the driven gear side.
3. Remove the reverse shift fork assembly.ProCarManuals.com
Page 670 of 1503
4. Remove the reverse idle gear shaft assembly.ProCarManuals.com
Page 671 of 1503
Disassembly/Reassembly
NOTE:
• Th e thrus t needl e bearing s ar e th e sam e size .
• Th e needl e bearing s ar e th e sam e size .
Prio r t o reassembling , clea n al l th e part s i n sol -
vent , dr y them , an d appl y lubrican t t o an y con -
tac t surface .
NEEDLE BEARIN G
Inspec t fo r wea r an d operation .
THRUS T NEEDL E BEARIN G
Inspec t fo r wea r an d operation .
SYNCHRO SPRIN G
SYNCHR O RIN G
Inspection , pag e 13-4 1
REVERS E SYNCHR O SLEEV EInspection , pag e 13-2 0
ProCarManuals.com
Page 672 of 1503
Reverse Shif t For k Assembly
Disassembly/Reassembl y
NOTE: Th e sprin g pi n groove s shoul d b e 180 ° apart .
REVERS E SHIF T FOR KInspection , pag e 13-2 0
Disassembly :
Remove th e 3 m m sprin g pi n an d 5 m m sprin g pin .
Reassembly :
Install th e 5 m m sprin g pi n first , the n instal l th e 3 m m
sprin g pin .
ProCarManuals.com