Page 817 of 1503
Disassembly
CLUTCH SPRIN G
COMPRESSO R
ATTACHMEN T
07LAE-PX4010 0
CLUTCH SPRIN GCOMPRESSO RATTACHMENT
07LAE-PX4010 0
or07HA E - PL5010 0
1. Remov e th e sna p rings , the n remov e th e clutc h en d
plate , clutc h disc s an d plates . 3
. Instal l th e specia l tool s a s shown .
CLUTCH SPRIN GCOMPRESSO RBOLT ASSEMBL Y
07GA E - PG4020 0
or07GA E - PG4020 A
CAUTION : I f eithe r en d o f th e specia l too l i s se t
ove r a n are a o f th e sprin g retaine r whic h i s unsup -
porte d b y th e retur n spring , th e retaine r ma y b e
damaged . B e sur e th e specia l too l i s adjuste d t o
hav e ful l contac t wit h th e sprin g retainer .
2
. Remov e th e dis c spring .
NOTE : Fo r 1st-hol d an d 2n d clutches .
ProCarManuals.com
Page 818 of 1503
Disassembly (cont'd )
Clutch
4. Compres s th e clutc h retur n spring . 6
. Wra p a sho p ra g aroun d th e clutc h drum , an d appl y
ai r pressur e t o th e flui d passag e t o remov e th e pis -
ton . Plac e a finge r ti p o n th e othe r en d whil e apply -
in g ai r pressure .
5 . Remov e th e circlip . The n remov e th e specia l tool ,
sprin g retaine r an d retur n spring .
ProCarManuals.com
Page 819 of 1503
Reassembly
NOTE:
• Clean all parts thoroughly in solvent or carburetor
cleaner, and dry with compressed air.
• Blow out all passages.
• Lubricate all parts with ATF before assembly.
1. Inspect the check valve; if it's loose, replace the pis-
ton.
4. Install the piston in the clutch drum. Apply pressure
and rotate to ensure proper seating.
NOTE: Lubricate the piston O-ring with ATF before
installing.
CAUTION: Do not pinch O-ring by installing the
piston with force.
2. Install a new O-ring on the clutch piston.
3. Be sure that the disc spring is securely staked.
NOTE: For 1st, 3rd and 4th clutches.
5. Install the return spring and spring retainer, then
position the circlip on the retainer.ProCarManuals.com
Page 820 of 1503
Reassembly (cont'd )
Clutch
6. Instal l th e specia l tool s a s shown .
CLUTC H SPRIN GCOMPRESSO RATTACHMENT07LAE-PX4010 0
CLUTCH SPRIN GCOMPRESSO RATTACHMENT
07LA E - PX4010 0
or07HAE-PL5010 0
CLUTC H SPRIN G
COMPRESSO RBOLT ASSEMBL Y
07GA E - PG4020 0
or07GA E - PG4020 A
CAUTION : I f eithe r en d o f th e specia l too l i s se t
ove r a n are a o f th e sprin g retaine r whic h is unsup -
porte d b y th e retur n spring , th e retaine r ma y b e
damaged . B e sur e th e specia l too l i s adjuste d t o
hav e ful l contac t wit h th e sprin g retainer . 7
. Compres s th e clutc h retur n spring .
ProCarManuals.com
Page 821 of 1503
10. Install the disc spring.
NOTE:
• For 1st-hold and 2nd clutches.
• Install the disc spring in the direction shown.
13. Install the snap ring.
11. Soak the clutch discs thoroughly in ATF for a mini-
mum of 30 minutes.
12. Starting with a clutch plate, alternately install the
clutch plates and discs. Install the clutch end plate
with flat side toward the disc.
NOTE: Before installing the plates and discs, make
sure the inside of the clutch drum is free of dirt or
other foreign matter.ProCarManuals.com
Page 822 of 1503
14. Measure the clearance between the clutch end plate
and top disc with a dial indicator. Zero the dial indi-
cator with the clutch end plate lowered, and lift it up
to the snap ring. The distance that the clutch end
plate moves is the clearance between the clutch end
plate and top disc.
NOTE: Measure at three locations.
End Plate-to-Top Disc Clearance:
Reassembly (cont'd)
Clutch
15. If the clearance is not within the service limits, select
a new clutch end plate from the following table.
NOTE: If the thickest clutch end plate is installed,
but the clearance is still over the standard, replace
the clutch discs and clutch plates.
CLUTCH END PLATE
2ND, 3RD, 4TH and 1ST-HOLD CLUTCH:
1ST CLUTCH:ProCarManuals.com
Page 823 of 1503
1st-hold Clutc h Bearin g
Replacemen t
1. Remov e th e 1st-hol d clutc h bearin g usin g a bearin g
puller.
2. Instal l a ne w bearin g usin g th e specia l tool s a s
shown .
NOTE: Driv e in th e bearin g unti l i t i s full y seated .
DRIVER07749-001000 0
ATTACHMENT ,72 x 7 5 m m07746-001060 0
ProCarManuals.com
Page 824 of 1503
Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal Replacement
1. Driv e ou t th e mainshaf t bearin g an d oi l sea l usin g
th e specia l tool s a s shown .
DRIVER07749-001000 0
3. Instal l th e ne w oi l sea l flus h wit h th e housin g usin g
th e specia l tool s a s shown .
DRIVER07749-001000 0
DRIVERATTACHMEN T07947-634050 0
ATTACHMENT ,72 x 7 5 m m07746-001060 0
2 . Driv e in th e ne w mainshaf t bearin g unti l i t bottom s
i n th e housin g usin g th e specia l tool s a s shown .
DRIVER07749-001000 0
ATTACHMENT ,62 x 68 m m07746-001050 0
ProCarManuals.com