
Idle Contro l Syste m
Alternato r (ALT ) F R Signa l
This signal s th e EC M whe n th e Alternato r (ALT ) i s charging .
Inspection o f AL T F R Signal .
Chec k fo r a shor t i n th e wir e
(ALT F line) :
1 . Disconnec t th e GR N 4 P con -
necto r fro m th e ALT .
2 . Tur n th e ignitio n switc h O N (II) .
3 . Measur e voltag e betwee n EC M
connecto r terminal s D 5 an d
A26.
Is ther e approx . 5 V ?
Chec k th e operatio n o f th e ALT :
1. Tur n th e ignitio n switc h OFF .2. Reconnec t th e AL T GRI M 4 Pconnecto r t o th e ALT .
3 . Star t th e engine . Hol d th e
engin e a t 3,00 0 rp m wit h n oloa d (A/ T in o r position ,
M/ T in neutral ) unti l th e radiato r
fa n come s on , the n le t i t idle .
4 . Measur e voltag e betwee n EC M
connecto r terminal s D 5 an d
A26 .
I
Doe s th e voltag e decreas e whe n
headlight s an d rea r defogge r ar e
turne d on ?
(T o pag e 11-121 ) Chec
k fo r a shor t i n th e wir e
(ALT F line) :1. Tur n th e ignitio n switc h OFF .
2 . Disconnec t th e negativ e bat -
ter y cabl e fro m th e battery .
3 . Disconnec t th e EC M connec -
to r D (22P ) fro m th e ECM .
4 . Chec k fo r continuit y betwee n
EC M connecto r termina l D 5
an d bod y ground .
I s ther e continuity ? Repai
r shor t i n th e wir e betwee n
the EC M (D5 ) and th e ALT .
Substitut e a known-goo d EC M
an d rechec k (se e pag e 11-3 9 fo r
immobilize r information) . I f pre -
scribe d voltag e is no w available ,
replac e th e origina l ECM .
AL T F R signa l i s OK .
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A/C System Service
Performance Test
The performance test will help determine if the air con-
ditioning system is operating within specifications.
Only use service equipment that is U.L.-listed and is cer-
tified to meet the requirements of SAE J2210 to remove
HFC-134a (R-134a) from the air conditioning system.
CAUTION: Exposure to air conditioner refrigerant
and lubricant vapor or mist can irritate eyes, nose
and throat. Avoid breathing the air conditioner
refrigerant and lubricant vapor or mist.
If accidental system discharge occurs, ventilate work
area before resuming service.
R-134a service equipment or vehicle air conditioning sys-
tem should not be pressure tested or leak tested with
compressed air.
Some mixtures of air and R-134a have
been shown to be combustible at elevated pressures
and can result in fire or explosion causing injury or
property damage. Never use compressed air to pres-
sure test R-134a service equipment or vehicle air
conditioning systems.
Additional health and safety information may be obtained
from the refrigerant and lubricant manufacturers.
1. Connect a R-134a refrigerant Recovery/Recycl-
ing/Charging System to the vehicle as shown fol-
lowing the equipment manufacturer's instructions.
2. Insert a thermometer in the center vent outlet.
Determine the relative humidity and air
temperature by calling the local weather informa-
tion line.
3. Test conditions:
• Avoid direct sunlight.
• Open engine cover.
• Open the doors.
• Set the temperature control dial to MAX COOL
and push the mode control button to VENT and
FRESH button.
• Turn the fan switch to MAX.
• Run the engine at 1,500 RPM.
• No driver or passengers in vehicle.
4. After running the air conditioning for 10 minutes
under the above test conditions, read the delivery
temperature from the thermometer in the dash vent
and the high and low system pressure from the A/C
gauges.
Recovery/Recycling/Charging SystemProCarManuals.com

Recovery
Only us e servic e equipmen t tha t i s U.L.-liste d an d i s cer -
tified t o mee t th e requirement s o f SA E J221 0 to remov e
HFC-134 a (R-134a ) fro m th e ai r conditionin g system .
CAUTION : Exposur e t o ai r conditione r refrigeran t
an d lubrican t vapo r o r mis t ca n irritat e eyes , nos e
an d throat . Avoi d breathin g th e ai r conditione r
refrigeran t an d lubrican t vapo r o r mist .
I f accidenta l syste m discharg e occurs , ventilat e wor k
are a befor e resumin g service .
R-134a servic e equipmen t o r vehicl e ai r conditionin g sys -
tem shoul d no t b e pressur e teste d o r lea k teste d wit h
compresse d air .
Som e mixture s o f ai r an d R-134 a hav e
bee n show n t o b e combustibl e a t elevate d pressure s
an d ca n resul t i n fir e o r explosio n causin g injur y o r
propert y damage . Neve r us e compresse d ai r t o pres -
sur e tes t R-134 a servic e equipmen t o r vehicl e ai r
conditionin g systems .
Additiona l healt h an d safet y informatio n ma y b e obtaine d
fro m th e refrigeran t an d lubrican t manufactures .
1 . Connec t a R-134 a refrigeran t Recovery/Recycl -
ing/Chargin g Syste m t o th e vehicl e a s show n fol -
lowin g th e equipmen t manufacturer' s instructions .
2. Measur e th e amoun t o f refrigeran t oi l remove d
fro m th e A/ C syste m afte r th e recover y proces s i s
completed .
NOTE: B e sur e t o instal l th e sam e amoun t o f ne w
refrigeran t oi l bac k int o th e A/ C syste m befor e
charging .
Recovery/Recycling/Chargin g System .
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A/C System Service
Evacuation
Only use service equipment that is U.L.-listed and is cer-
tified to meet the requirements of SAE J2210 to remove
HFC-134a (R-134a) from the air conditioning system.
CAUTION: Exposure to air conditioner refrigerant
and lubricant vapor or mist can irritate eyes, nose
and throat. Avoid breathing the air conditioner
refrigerant and lubricant vapor or mist.
If accidental system discharge occurs, ventilate work
area before resuming service.
R-134a service equipment or vehicle air conditioning sys-
tem should not be pressure tested or leak tested with
compressed air.
Some mixtures of air and R-134a have
been shown to be combustible at elevated pressures
and can result in fire or explosion causing injury or
property damage. Never use compressed air to pres-
sure test R-134a service equipment or vehicle air
conditioning systems.
Additional health and safety information may be obtained
from the refrigerant and lubricant manufacturers.
1. When an A/C System has been opened to the at-
mosphere, such as during installation or repair, it
must be evacuated using a R-134a refrigerant
Recovery/Recycling/Charging System. (If the
system has been open for several days, the
receiver/dryer should be replaced).
2. Connect a R-134a refrigerant Recovery/Recycl-
ing/Charging System to the vehicle as shown follow
the equipment manufacturer's instructions.
NOTE: If low pressure does not reach more than
93.3 kPa (700 mmHg, 27.6 in.Hg) in 15 minutes,
there is probably a leak in the system. Partially
charge the system and check for leaks (see Leak
Test).
Recovery/Recycling/Charging SystemProCarManuals.com

A/C Syste m Servic e
Leak Tes t
Only us e servic e equipmen t tha t i s U.L.-liste d an d is cer -
tifie d t o mee t th e requirement s o f SA E J221 0 t o remov e
HFC-134 a (R-134a ) fro m th e ai r conditionin g system .
CAUTION : Exposur e t o ai r conditione r refrigeran t
an d lubrican t vapo r o r mis t ca n irritat e eyes , nos e
an d throat . Avoi d breathin g th e ai r conditione r
refrigeran t an d lubrican t vapo r o r mist .
I f accidenta l syste m discharg e occurs , ventilat e wor k
are a befor e resumin g service .
R-134a servic e equipmen t o r vehicl e ai r conditionin g sys -
tem shoul d no t b e pressur e teste d o r lea k teste d wit h
compresse d air .
Som e mixture s o f ai r an d R-134 a hav e
bee n show n to b e combustibl e a t elevate d pressure s
an d ca n resul t i n fir e o r explosio n causin g injur y o r
propert y damage . Neve r us e compresse d ai r t o pres -
sur e tes t R-134 a servic e equipmen t o r vehicl e ai r
conditione r systems.
Additiona l healt h an d safet y informatio n ma y b e obtaine d
fro m th e refrigeran t an d lubrican t manufacturers .
1 . Connec t a R-134 a refrigeran t Recovery/Recycl -
ing/Chargin g Syste m to th e vehicl e a s show n fol -
lowin g th e equipmen t manufacturer' s instructions .
NOTE: B e sur e t o instal l th e sam e amoun t o f ne w
refrigeran t oi l bac k int o th e A/ C syste m befor e
charging .
2 . Ope n hig h pressur e valv e t o charg e th e syste m to
abou t 9 8 kP a (1. 0 kgf/cm2, 1 4 psi) , the n clos e th e
suppl y valve .
3 . Chec k th e syste m fo r leak s usin g a R-134 a refriger -
an t lea k detecto r wit h a n accurac y o f 1 4 g (0, 5 oz )
pe r yea r o r better .
4. I f yo u fin d leak s tha t requir e th e syste m to b e open -
ed (t o repai r o r replac e houses , fittings , etc.) ,
recove r th e syste m accordin g t o th e Recove r Pro -
cedur e o n pag e 22-73 ).
5 . Afte r checkin g an d repairin g leaks , th e syste m
mus t b e evacuate d (se e Syste m Evacuatio n o n
pag e 22-89 ).
Recovery/Recycling/Chargin g Syste m
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Charging
Only use service equipment that is U.L.-listed and is
certified to meet the requirements of SAE J2210 to
remove HFC-134a (R-134a) from the air conditioner
system.
CAUTION: Exposure to air conditioner refrigerant
and lubricant vapor or mist can irritate eyes, nose
and throat. Avoid breathing the air conditioner
refrigerant and lubricant vapor or mist.
If accidental system discharge occurs, ventilate work
area before resuming service. Additional health and safe-
ty information may be obtained from the refrigerant and
lubricant manufacturers.
Refrigerant capacity: 850
CAUTION: Do not overcharge the system; the
compressor will be damaged.
Connect a R-134a refrigerant Recovery/Recycling/
Charging System to the vehicle as shown follow the
equipment manufacturer's instructions.
Recovery/Recycling/Charging SystemProCarManuals.com

Charging Syste m
Componen t Locatio n Inde x
CHARGIN G SYSTE M LIGH T
(Buil t int o th e gaug e assembly )
Test, pag e 23-10 0
BATTER YTest, pag e 23-6 8
ALTERNATO R BEL T
Adjustment , pag e 23-10 9
ALTERNATO R• Alternato r an d Regulato r Test , pag e 23-10 2
• Replacement , pag e 23-10 5
• Overhaul , pag e 23-10 6
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Charging Syste m
Troubleshootin g
If th e chargin g syste m ligh t i s on , o r th e batter y i s dea d o r low , tes t th e followin g item s i n th e orde r listed :
1. Batter y (se e pag e 23-68 )
2 . Chargin g Syste m Ligh t
3 . Alternator/Regulato r
Charging Syste m Ligh t Tes t
Doe s th e chargin g syste m ligh t
com e on ?
Star t th e engine .
Does th e chargin g syste m ligh tgo off ?
Turn th e ignitio n switc h off .
Disconnec t th e 4 P connecto r
fro m th e alternator .
Turn th e ignitio n switc h O N (II) .
WHT/BL U wir e i s OK ; perfor m
alternator/regulato r tes t (se e pag e
23-102 ).
(T o page 23-101 )
Chargin g syste m ligh t circui t i s
OK .
Disconnec t th e AB S contro l uni t
(C235) , EP S contro l uni t (C249) ,
an d th e integrate d contro l uni t
(C401) , a s applicable . I f th e
chargin g syste m ligh t stay s on ,
repai r th e shor t t o groun d i n th e
WHT/BL U wire .
Does th e chargin g syste m ligh tcom e on ?
Tur
n th e ignitio n switc h O N (II) .
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