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INTELLIGENT KEY SYSTEM
BL-143
< SERVICE INFORMATION >
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2. Disconnect Intelligent Key unit connector, remove screw and
Intelligent Key unit.
INSTALLATION
Installation is in the reverse order of removal.
PIIB6534E
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BL-144
< SERVICE INFORMATION >
DOOR
DOOR
Fitting AdjustmentINFOID:0000000001704045
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
Access from inside the fender to loosen the hinge bolts. Raise the front door at rear end to adjust.
Surface Height Adjustment
Loosen the front door bolts, and adjust the surface height difference of fender and front door according to the
fitting standard dimension.
Striker Adjustment
1. Front fender 2. Front door outer 3. Rear door outer
4. Rear fender 5. Front door weatherstrip 6. Front door sash
7. Rear door weatherstrip 8. Rear door sash
PIIB6516E
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DOOR
BL-145
< SERVICE INFORMATION >
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1.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the center pillar upper and lower garnishes. Refer to EI-37.
2. Access from inside the vehicle to loosen the hinge nuts. Open the rear door, and raise the rear door at
rear end to adjust.
Surface Height Adjustment
Loosen the front door striker bolts and rear door hinge nuts, and adjust the surface height difference of front
and rear doors according to the fitting standard dimension.
Striker Adjustment
1.
BACK DOOR
Longitudinal Clearance and Surface Height Adjustment
16.7 N·m (1.7 kg-m, 12 ft-lb)
PIIB2804J
16.7 N·m (1.7 kg-m, 12 ft-lb)
PIIB2804J
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BL-146
< SERVICE INFORMATION >
DOOR
1. Open and support the back door.
2. Slightly loosen the hinge nuts.
3. Reposition the door as necessary and tighten the nuts.
4. Confirm the adjustment. Repeat as necessary to obtain the desired fit.
Striker Adjustment
1. Back door assembly 2. Back door hinge 3. Tail lamp assembly
4. Back window glass 5. Roof 6. Rear pillar
A. 6.0 ± 1.0 mm (0.24 ± 0.04 in) B. -0.5 ± 1.0 mm (-0.02 ± 0.04 in) C. 5.0 ± 1.2 mm (0.20 ± 0.05 in)
D. 0.0 ± 1.5 mm (0.0 ± 0.06 in) E. 5.0 ± 2.3 mm ( 0.20 ± 0.9 in) F. 2.7 +1.6 -2.1 mm (0.11 + 0.06 - 0.08 in)
G. 5.0 ± 1.2 mm ( 0.20 ± 0.05 in) H. 0.0 ± 1.5 mm (0.0 ± 0.06 in)
LIIA2668E
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DOOR
BL-147
< SERVICE INFORMATION >
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Removal and InstallationINFOID:0000000001704046
FRONT DOOR
CAUTION:
• When removing and installing the front door assembly, support the door with a jack and cloth to pro-
tect the door and body.
• When removing and installing front door assembly, be sure to carry out the fitting adjustment. Refer
to BL-144, "
Fitting Adjustment".
• After installing, apply touch-up paint onto the head of the hinge nuts.
• Check the hinge rotating part for lubrication. If necessary, apply “body grease”.
• Operate with two workers, because of its heavy weight.
• Check front door open/close operation after installation.
Removal
1. Remove dash side finisher. Refer to EI-38, "Removal and Installation".
2. Disconnect the front door harness connectors.
3. Remove the front door harness grommet, and then remove the
harness from the vehicle.
4. Remove the check link bolt.20 N·m (2.2 kg-m, 16 ft-lb)
LIIA2641E
PIIB6518E
14.7 N·m (1.5 kg-m, 11 ft-lb)
PIIB6543E
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BL-148
< SERVICE INFORMATION >
DOOR
5. Remove the hinge nuts and then the door assembly.
Installation
Installation is in the reverse order of removal.
REAR DOOR
CAUTION:
• When removing and installing the rear door assembly, support the door with a jack and cloth to pro-
tect the door and body.
• When removing and installing rear door assembly, be sure to carry out the fitting adjustment. Refer
to BL-144, "
Fitting Adjustment".
• After installing, apply touch-up paint onto the head of the hinge nuts.
• Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
• Operate with two workers, because of its heavy weight.
• Check rear door open/close operation after installation.
Removal
1. Remove the rear door harness grommet.
2. Disconnect the rear door harness connector. 24.5 N·m (2.5 kg-m, 18 ft-lb)
PIIB6519E
PIIB6520E
PIIB6521E
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DOOR
BL-149
< SERVICE INFORMATION >
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3. Remove the check link bolt.
4. Remove the hinge nuts and the door assembly.
Installation
Installation is in the reverse order of removal.
BACK DOOR
Removal
1. Remove the back door glass. Refer toGW-15.
2. Remove the back door lock assembly. Refer to BL-156
.
3. Remove the back door wire harness.
4. Remove the rear washer nozzle and hose from the back door. Refer to WW-31, "
Removal and Installa-
tion".
5. Support the back door.
CAUTION:
Two technicians should be used to avoid damaging the back door during removal.
6. Remove the back door stays.
7. Remove the door side nuts and the back door assembly.
Installation
Installation is in the reverse order of removal.
• Align the back door. Refer to BL-144, "
Fitting Adjustment". 14.7 N·m (1.5 kg-m, 11 ft-lb)
PIIB6543E
24.5 N·m (2.5 kg-m, 18 ft-lb)
PIIB6522E
LIIA2639E
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BL-150
< SERVICE INFORMATION >
FRONT DOOR LOCK
FRONT DOOR LOCK
Component Parts LocationINFOID:0000000001704047
Removal and InstallationINFOID:0000000001704048
REMOVAL
1. Remove front door finisher. Refer to EI-32, "Removal and Installation" .
2. Fully close front door window.
3. Remove the front door sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen.
4. Remove front door rear glass run channel. Refer to GW-42, "
Removal and Installation" .
5. Remove the cables from the holder.
6. Remove inside handle bolt, and slide the handle toward the rear
of the vehicle. disengage the handle from the door panel, and
remove the inside handle.
7. Disengage the handle from the door panel, and remove the inside handle.
1. Front door 2. Inside handle 3. Inside handle cable
4. Door lock assembly 5. Outside handle cable 6. TORX bolt (T30)
7. Key cylinder connecting rod 8. Grommet 9. TORX bolt (T30)
10. Rear gasket 11. Door key cylinder assembly
(Driver's side)
Outside handle escutcheon
(passenger's side)12. Outside handle
13. Front gasket 14. Lock knob cable 15. Holder
16. Outside handle bracket
PIIB6523E
PIIB6524E