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DISASSEMBLY
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43. Remove forward clutch assembly and overrun clutch assembly
(1) from transaxle case.
44. Remove needle bearing (1) and thrust washer (2) from bearing
retainer.
•Inspect needle bearing (1) and thrust washer (2), and
replace damaged or worn.
45. Remove output shaft assembly according to the following procedures.
a. Remove side cover fitting bolts.
CAUTION:
• Do not mix bolts A and B.
• Always replace bolts A as they are self-sealing bolts.
b. Remove side cover by lightly tapping it using a soft hammer.
CAUTION:
• Be careful not to drop output shaft assembly. It might
come out when removing side cover.
• Be careful not to damage side cover.
SCIA5900J
SCIA5901J
SCIA7939E
SAT434D
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AT-254
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DISASSEMBLY
c. Remove output shaft adjusting shim.
d. Remove output shaft assembly.
• If output shaft assembly came off with side cover, tap side-
cover with a soft hammer to separate.
CAUTION:
Be careful not to damage side cover.
e. Remove needle bearing.
•Check needle bearing, and replace if damaged or worn.
46. Disassemble reduction pinion gear according to the followingprocedures.
SAT440D
SAT035F
SAT435D
SCIA4879E
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DISASSEMBLY
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a. Set manual shaft to “P” position to fix idler gear.
b. Unlock idler gear lock nut with pin punch.
c. Remove idler gear lock nut.
d. Remove idler gear with puller.
e. Remove reduction pinion gear.
f. Remove reduction pinion gear adjusting shim from reduction
pinion gear.
47. Remove bearing retainer fitting bolts, and then remove bearing
retainer (1) from transaxle case.
SAT037F
SAT061D
SCIA5380E
SCIA4880E
SCIA5909J
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AT-256
< SERVICE INFORMATION >
DISASSEMBLY
48. Remove return spring (2) from parking shaft (3) using a flat-
bladed screwdriver.
(1): Parking pawl
•Inspect return spring (2), and replace if damaged or worn.
49. Draw out parking shaft (1), and then remove parking pawl (2)
from transaxle case.
•Inspect parking shaft (1) and parking pawl (2), and replace
if damaged or worn.
50. Remove parking actuator support (1) from transaxle case.
•Inspect parking actuator support (1), and replace if dam-
aged or worn.
51. Remove snap ring from transaxle case using a flat-bladed
screwdriver.
52. Remove governor cap from transaxle case.
53. Remove O-ring from governor cap.
54. Remove LH differential side oil seal from transaxle case using a
flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transaxle case.
SCIA6996E
SCIA6997E
SCIA6998E
ATM0076D
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REPAIR FOR COMPONENT PARTS
AT-257
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REPAIR FOR COMPONENT PARTS
Manual ShaftINFOID:0000000001703378
COMPONENTS
REMOVAL
1. Remove detent spring from transaxle case.
2. Drive out retaining pin of manual plate using the pin punch.
1. Manual shaft oil seal 2. Parking rod 3. Retaining pin
4. Parking rod plate 5. Retaining pin 6. Manual plate
7. Manual shaft 8. Detent spring 9. Retaining pin
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA5907J
SAT313G
SCIA5381E
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AT-258
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REPAIR FOR COMPONENT PARTS
3. Pull out retaining pin (2) of parking rod plate (1) using nippers.
4. Pull out retaining pin (1) of manual shaft using nippers.
5. Remove parking rod plate (with parking rod) (3) from manual
shaft (1).
6. Remove parking rod from parking rod plate (3).
7. Remove manual plate (2) from manual shaft (1).
8. Draw out manual shaft (1) from transaxle case.
9. Remove manual shaft oil seal from transaxle case using a flat-
bladed screwdriver.
CAUTION:
Be careful not to scratch transaxle case.
INSPECTION
Check component parts, and replace if damaged or worn.
INSTALLATION
SCIA5806J
SCIA6514J
SCIA7005E
SAT080D
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1. Drive manual shaft oil seal into transaxle case using a drift [com-
mercial service tool: 22 mm (0.87 in) dia.].
CAUTION:
• Do not reuse manual shaft oil seal.
• Apply ATF to outer surface of manual shaft oil seal.
2. Install parking rod to parking rod plate.
3. Insert manual shaft (1) to transaxle case, and install manual
plate (2) to manual shaft (1).
4. Install parking rod plate (with parking rod) (3) to manual shaft
(1).
5. Align groove of manual shaft and hole of transaxle case using a
pin punch A [commercial service tool: 2 mm (0.08 in) dia.].
6. Drive retaining pin of manual shaft into transaxle case using Tool
B.
CAUTION:
Do not reuse retaining pin.
7. Set parking rod plate (1) onto manual shaft, and drive retaining
pin (2) of parking rod plate (1).
CAUTION:
The retaining pin end should protrude approx. 3mm (0.12
in) (B) from the outer surface of parking rod plate (1).
8. Set manual plate (1) onto manual shaft, and drive retaining pin
(2) of manual plate (1).
CAUTION:
The retaining pin end should protrude approx. 3mm (0.12
in) (B) from the outer surface of manual plate (1).
SAT081D
SCIA7005E
Tool number: ST23540000 (J-25689-A)
SCIA7006E
Tool number: ST23540000 (J-25689-A)
SCIA7107E
Tool number: ST23540000 (J-25698-A)
SCIA7108E
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9. Install detent spring on transaxle case.
10. Tighten detent spring fitting bolt to the specified torque. Refer to
"COMPONENTS".
Oil PumpINFOID:0000000001703379
COMPONENTS
DISASSEMBLY
1. Remove seal rings (1) from oil pump assembly (2).
SAT042F
1. Oil pump housing oil seal 2. Oil pump housing 3. Outer gear
4. Inner gear 5. Oil pump cover 6. Seal ring
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
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SCIA7016E