Page 2305 of 2771
TRANSAXLE ASSEMBLY
MT-17
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When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
• If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "
Removal and Installation".
• When installing the transaxle assembly to the engine, install the
bolts as shown.
A: M/T to engine
B: Engine to M/T
• After installation, bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
• After installation, check oil level, and check for leaks and loose mechanisms. Refer to MA-21, "
Checking M/
T Oil".
Disassembly and AssemblyINFOID:0000000001703142
COMPONENTS
Case and Housing Components
Bolt No. 1 2
Quantity 3 6
Bolt length “ ” mm (in)60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62.0 (6.3, 46)
PCIB1786E
Page 2306 of 2771
MT-18
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
Gear Components
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shift lever oil seal 11. Shift lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Control lever oil seal
16. Control lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. CSC (Concentric Slave Cylinder) 21. Clutch housing
22. Two way connector 23. Pinion shaft 24. Pinion gear
Apply Genuine Silicone RTV or the equivalent.
SFIA3291E
Page 2307 of 2771
TRANSAXLE ASSEMBLY
MT-19
< SERVICE INFORMATION >
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1. Input shaft front bearing 2. Input shaft 3. 3rd input gear
4. Washer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing A. Replace the parts as a set Apply gear oil
WCIA0586E
Page 2308 of 2771
MT-20
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
1. Main shaft front bearing outer
race2. Main shaft front bearing inner race 3. Main shaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Intermediate adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Main shaft rear bearing inner race
22. Main shaft rear bearing outer
race23. Snap ring 24. Bearing preloading shim
A. Replace the parts as a set Apply gear oil
WCIA0587E
Page 2309 of 2771
TRANSAXLE ASSEMBLY
MT-21
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P Shift Control Components
1. Reverse output gear 2. Snap ring 3. Reverse baulk ring
4. Return spring 5. Needle bearing 6. Reverse idler shaft
7. Seal washer 8. Washer 9. Reverse input gear
10. Lock washer 11. Spring washer
SFIA3294E
Page 2310 of 2771
MT-22
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
Final Drive Components
1. Reverse fork rod 2. Selector 3. Retaining pin
4. 5th-6th shift fork 5. 3rd-4th shift fork 6. 3rd-4th and 5th-6th fork rod
7. 1st-2nd fork rod A. Replace the parts as a set
WCIA0588E
Page 2311 of 2771
TRANSAXLE ASSEMBLY
MT-23
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DISASSEMBLY
1. Remove drain plug and gasket from clutch housing, and drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing.
4. Remove retaining pin from shift lever (1) using suitable tool.
5. Remove bracket (2) and position switch (3) from transaxle case.
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)A. Replace the parts as a set
WCIA0589E
PCIB1693E
Page 2312 of 2771
MT-24
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
6. Remove the bolts.
7. Remove reverse idler shaft bolt ( ) and seal washer.
8. Remove transaxle case (1) upward while rotating control lever
(2).
9. Remove spring (1) of selector from return bushing (2).
10. Remove bearing preloading shim from mainshaft assembly.
11. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and
reverse fork rod (3) to neutral position.
12. Remove selector (4) from clutch housing.
PCIB1694E
PCIB1695E
PCIB1696E
PCIB1697E
PCIB1698E