2002 TOYOTA AVENSIS Repair Manual

022KY±01
02±40
± PREPARATIONMANUAL TRANSMISSION/TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
MANUAL TRANSMISSION/TRANSAXLE
PREPARATION
SST
09023±00100Union Nut Wrench 10 mmMANUAL TRANSAXLE
ASSY(1CD±FTV)
09023±12700Union Nut Wrench 17mmMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
09308±00010Oil Seal PullerFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09520±01010Drive Shaft Remover AttachmentMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09520±24010Differential Side Gear Shaft
PullerMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
(09520±32040)Shocker SetMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09554±14010Differential Oil Seal ReplacerFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
09608±10010Steering Knuckle Oil Seal
ReplacerFRONT DIFFERENTIAL OIL
SEAL(E354/E357)

± PREPARATIONMANUAL TRANSMISSION/TRANSAXLE
02±41
AVENSIS REPAIR MANUAL (RM1018E)
09608±32010Steering Knuckle Oil Seal
ReplacerFRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09628±62011Boll Joint PullerMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09670±00010Front Crossmember Guide ToolMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
09930±00010Drive Shaft Nut ChiselMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09950±70010Handle SetFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
(09951±07200)Handle 200FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
Recomended Tools
09011±12301Socket Wrench 30 mmMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)

02±42
± PREPARATIONMANUAL TRANSMISSION/TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Equipment
Torque wrench
Hexagon wrench (6 mm)
Lubricant
ItemCapacityClassification
C50, C250
Manual Transaxle oil
(w/ Differential oil)
1.9 litters (2.0 US qts, 1.7 Imp. qts)API GL±4 or GL±5
SAE 75W±90
E354, E357
Manual Transaxle oil
(w/ Differential oil)
2.5 litters (2.6 US qts, 2.2 Imp. qts)API GL±4 or GL±5
SAE 75W±90

022JT±01
± PREPARATIONPARKING BRAKE
02±35
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE
PREPARATION
SST
09718±00010Shoe Hold Down Spring DriverPARKING BRAKE ASSY
PARKING BRAKE CABLE ASSY NO.3
Recomended Tools
09070±20010Moulding RemoverPARKING BRAKE CABLE ASSY NO.1
PARKING BRAKE LEVER SUB±ASSY
Equipment
Torque wrench
Slide calipers

022KE±01
± PREPARATIONPOWER STEERING
02±45
AVENSIS REPAIR MANUAL (RM1018E)
POWER STEERING
PREPARATION
SST
09023±12700Union Nut Wrench 17mmRACK & PINION POWER STEERING
GEAR ASSY
VANE PUMP ASSY(1CD±FTV)
09249±63010Torque Wrench AdaptorVANE PUMP ASSY(AZ Series)
09521±24010Rear Axle Shaft PullerSTEERING GEAR ASSY
RACK & PINION POWER STEERING
GEAR ASSY
09612±00012Rack & Pinion Steering Rack
Housing StandSTEERING GEAR ASSY
09616±00011Steering Worm Bearing Adjusting
SocketSTEERING GEAR ASSY
09630±00014Power Steering Gear Housing
Overhaul Tool SetVANE PUMP ASSY(1CD±FTV)
VANE PUMP ASSY(AZ Series)
(09631±00132)Vane Pump BracketVANE PUMP ASSY(1CD±FTV)
VANE PUMP ASSY(AZ Series)
09922±10010Variable Open WrenchSTEERING GEAR ASSY
09950±60010Replacer SetVANE PUMP ASSY(1CD±FTV)
VANE PUMP ASSY(AZ Series)
(09951±00280)Replacer 28VANE PUMP ASSY(1CD±FTV)
VANE PUMP ASSY(AZ Series)
09950±70010Handle SetVANE PUMP ASSY(1CD±FTV)
VANE PUMP ASSY(AZ Series)
(09951±07100)Handle 100VANE PUMP ASSY(1CD±FTV)
VANE PUMP ASSY(AZ Series)

02±46
± PREPARATIONPOWER STEERING
AVENSIS REPAIR MANUAL (RM1018E)
Recomended Tools
09025±00010Torque Wrench (30 kgf±cm)STEERING GEAR ASSY
RACK & PINION POWER STEERING
GEAR ASSY
VANE PUMP ASSY(1CD±FTV)
VANE PUMP ASSY(AZ Series)
09090±04020Engine Sling DeviceSTEERING GEAR ASSY
RACK & PINION POWER STEERING
GEAR ASSY
09905±00012Snap Ring No.1 ExpanderVANE PUMP ASSY(1CD±FTV)
VANE PUMP ASSY(AZ Series)
Equipment
Caliper gaugeVane pump assy
Belt tension gaugeVane pump assy
Vernier calipersVane pump assy
Feeler gaugeVane pump assy
MicrometerVane pump assy
Torque wrench

022L8±01
02±26
± PREPARATIONREAR SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION
PREPARATION
SST
09610±20012Pitman Arm PullerREAR SUSPENSION ARM ASSY
NO.1 LH
LOWER CONTROL ARM ASSY LH
09628±62011Boll Joint PullerREAR SUSPENSION ARM ASSY
NO.1 LH
09632±36010Steering Vane Pump Bearing
ReplacerREAR SUSPENSION ARM ASSY
NO.1 LH
09727±30021Coil Spring CompressorREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00010)Bolt SetREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00021)Arm SetREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00031)CompressorREAR SHOCK ABSORBER WITH
COIL SPRING
09950±40011Puller B SetREAR SUSPENSION ARM ASSY
NO.1 LH
(09951±04010)Hanger 150REAR SUSPENSION ARM ASSY
NO.1 LH
(09952±04010)Slide ArmREAR SUSPENSION ARM ASSY
NO.1 LH
(09953±04030)Center Bolt 200REAR SUSPENSION ARM ASSY
NO.1 LH
(09954±04020)Arm 100REAR SUSPENSION ARM ASSY
NO.1 LH

± PREPARATIONREAR SUSPENSION
02±27
AVENSIS REPAIR MANUAL (RM1018E)
(09955±04051)Claw No.5REAR SUSPENSION ARM ASSY
NO.1 LH
(09957±04010)AttachmentREAR SUSPENSION ARM ASSY
NO.1 LH
(09958±04011)HolderREAR SUSPENSION ARM ASSY
NO.1 LH
Recomended Tools
09040±00011Hexagon Wrench SetREAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(09043±20050)Socket Hexagon Wrench 5REAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(09043±20060)Socket Hexagon Wrench 6REAR SHOCK ABSORBER WITH
COIL SPRING
Equipment
Torque wrench
Dial indicator with magnetic base
Wheel balancer
Tire pressure gauge
Alignment tester
Toe±in gauge
Camber±caster±kingpin gauge
Drill