2002 TOYOTA AVENSIS Repair Manual

730EU±02
73±14
± THEFT DETERRENT & DOOR LOCKWIRELESS DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
WIRELESS DOOR LOCK CONTROL SYSTEM
PRECAUTION
1. NOTICES WHEN CHECKING
(a) The wireless door lock remote control function operates only when the following 3 conditions are met.
(1) All the doors are closed.
(2) No key is inserted in the ignition key cylinder.
(3) The power door lock system operates normally.
HINT:
The door UNLOCK and luggage door (back door) UNLOCK functions operate even when a door is open.
(b) The wireless door lock remote control operational area differs depending on the situation.
(1) The operational area differs depending on the operators and the ways the transmitter is held.
(2) In certain areas, the remote control function will only operate partially for the operational area
will be reduced due to the vehicle body shape and the influence of the surrounding environment.
(3) Since the transmitter uses faint electric waves, strong electric waves or noise in the frequency
used may reduce the operational area or the remote control may not function.
(4) When the battery weakens, the operational area is reduced or the remote control may not func-
tion.
HINT:
If the door control transmitter has been left in a place that is exposed to the direct sunlight, such as on the
instrument panel, it may cause the battery to weaken or cause other such problems.

730EV±02
±
THEFT DETERRENT & DOOR LOCK WIRELESS DOOR LOCK CONTROL SYSTEM
73±15
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1.CHECK WIRELESS DOOR LOCK CONTROL FUNCTIONS
HINT:

The switch described in this text is a switch for transmitting signals (LO\
CK switch, UNLOCK switch and
luggage door (back door) unlock switch) which is built in the door control t\
ransmitter.

All the functions listed below must be checked in comparison with the re\
mote control operational area.
(a)Put the vehicle under the conditions that allow the wireless control fun\
ction to be operated (See PRE-
CAUTION on page 73±14).
(b) Check the basic function. (1) Check whether the LED of the transmitter lights up 3 times when each switch i\
s pressed 3 times.
HINT:
If the LED does not light up when the switch has been pressed 3 times or more, it may have a dead bat\
tery.
(2) Check that all the doors including the luggage door (back door) lock when t\
he LOCK switch ispressed (However, this will not happen when any door is open).
(3) w/ Double locking system: Check that the double locking system is set when the LOCK switch is pressed within 5 seconds
after the above step (However, the double locking system is not applicable to the luggage door
(back door)).
CAUTION:
Never activate the double locking system when there are people in the vehicle, because all the doors
cannot be opened from inside the vehicle with the system on. If you lock\
the doors by accident, push
UNLOCK switch of the door control transmitter. (4) Check that all the doors including the luggage door (back door) unlock when\
the UNLOCK switchis pressed. Also, check that the double locking system is canceled at th\
e same time.
(5) Check that the luggage door (back door) unlocks when the luggage door (bac\
k door) unlock
switch is pressed.
HINT:
The UNLOCK switch and luggage door (back door) unlock switch can unlock t\
he doors even when any door
is open.
(c) Check the chattering prevention function. (1) Check that the corresponding operation occurs only once, and not repeated continuously whilethe switch is held down. However, when the switch is operated repeatedly at 1 second intervals,
check that the corresponding operation is carried out.
(d) Check the automatic locking function. (1) Check that all the doors including the luggage door (back door) lock automatically as long asnone of them have been opened or locked within approx. 30 seconds after they\
are unlocked
by pressing the switch.
(2) Check that the automatic locking function does not operate when any door incl\
uding the luggage
door (back door) has been opened or all of them have been locked within ap\
prox. 30 seconds
after they are unlocked by pressing the switch.
(e) Check the switch operation fail±safe function. (1) Check that the doors can not be locked by the switch while the key is in the \
ignition key cylinder.
However, this does not apply when the system is in the recognition code registra\
tion mode.
(f) Check the repeat function. (1) Check that all the doors attempt to automatically lock once again 1 second af\
ter the LOCK switchhas been pressed while the movement of the driver side door control knob, which is in the un-
locked state, is being restricted.

B59092
Wire Harness Side
Door Control Receiver 73±16
± THEFT DETERRENT & DOOR LOCKWIRELESS DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(g) Check the hazard warning lamps flashing function (answer±back).
(1) When the LOCK switch is pressed, check that the hazard warning lamps flash once, simulta-
neously with the locking of all the doors.
(2) When the UNLOCK switch is pressed once, check that the hazard warning lamps flash twice si-
multaneously with the unlocking of all the doors.
(3) When the luggage door (back door) unlock switch is pressed once, check that the hazard warn-
ing lamps flash twice simultaneously with the unlocking of the luggage door (back door).
2. CHECK DOOR CONTROL RECEIVER
(a) Disconnect the receiver connector.
(b) Check the voltage and resistance between the terminals
of the wire harness side connector and the body ground.
Standard:
Tester ConnectionConditionSpecified Condition
5 (+B) ± Body groundConstant10 to 14 V
1 (GROUND) ± Body groundConstantBelow 1

If the result is not as specified, there may be a malfunction on the wire harness side.
(c) Reconnect the connector and check the voltage between the terminal and body ground.
Standard:
Tester ConnectionConditionSpecified Condition
2 (RDA) ± Body groundNo key in ignition key cylinder, all doors closed
and each transmitter switch OFF ONBelow 1 V Approx. 6 to 7 V Below 1 V
If the result is not as specified, the receiver may have a malfunction.

2801F±02
R03031


F45650
Front (A)
(B)
± TIRE & WHEELWHEEL AND TIRE SYSTEM
28±1
AVENSIS REPAIR MANUAL (RM1018E)
WHEEL AND TIRE SYSTEM
INSPECTION
1. INSPECT TIRE
(a) Check the tires for wear and proper inflation pressure.
Cold tire inflation pressure:
3ZZ ± FE, 1ZZ ± FE, 1AZ ± FE engine models:
Tire sizeFront
kPa (kgf
cm2, psi)
Rear
kPa (kgf
cm2, psi)
195/65R16 91V, 205/55R16 91V:
with 4 or less occupants
with 5 or more occupants
220 (2.2, 32) *1 240 (2.4, 35) *2
220 (2.2, 32) *1 250 (2.5, 36) *2220 (2.2, 32) *1 240 (2.4, 35) *2
220 (2.2, 32) *1 280 (2.8, 41) *2
1CD ± FTV engine models:
Tire sizeFront
kPa (kgf
cm2, psi)
Rear
kPa (kgf
cm2, psi)
205/55R16 91V:
with 4 or less occupants
with 5 or more occupants
240 (2.4, 35) *1 270 (2.7, 39) *2
240 (2.4, 35) *1 280 (2.8, 41) *2240 (2.4, 35) *1 270 (2.7, 39) *2
240 (2.4, 35) *1 290 (2.9, 42) *2
1AZ ± FSE engine models:
Tire sizeFront
kPa (kgf
cm2, psi)
Rear
kPa (kgf
cm2, psi)
205/55R16 91V:
with 4 or less occupants
with 5 or more occupants
215/45R17 87W:
with 4 or less occupants
with 5 or more occupants220 (2.2, 32) *1 250 (2.5, 36) *2
220 (2.2, 32) *1 270 (2.7, 39) *2
240 (2.4, 35) *1 290 (2.9, 42) *2
240 (2.4, 35) *1 310 (3.1, 45) *2
220 (2.2, 32) *1 250 (2.5, 36) *2
220 (2.2, 32) *1 280 (2.8, 41)*2
240 (2.4, 35) *1 290 (2.9, 42) *2
240 (2.4, 35) *1 330 (3.3, 48) *2
*1: For driving under 160 km/h (100 mph)
*2: For driving at 160 km/h (100 mph) or over
(b) Using a dial indicator, check the runout of tires.
Tire runout: 1.4 mm (0.055 in.) or less
2. ROTATE TIRE
HINT:
If the spare tire is the same as ground tire, perform as ºAº in the
illustration, and if the spare tire is compact tire, perform as ºBº
in the illustration.

C80976
28±2
±
TIRE & WHEEL WHEEL AND TIRE SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT WHEEL BALANCE
(a) Check and adjust the Off±the±car balance.
(b) If required, check and adjust the On±the±car balance. Imbalance after adjustment: 8.0 g (0.018 lb) or less
4.INSPECT BEARING BACKLASH (See page 30±2)
5.INSPECT AXLE HUB DEVIATION (See page 30±2)
6.INSPECT BEARING BACKLASH (See page 30±2)
7.INSPECT AXLE HUB DEVIATION (See page 30±2)

80027±04
F44171
±
VEHICLE CONTROL SYSTEM IGNITION OR STARTER SWITCH ASSY
80±1
AVENSIS REPAIR MANUAL (RM1018E)
IGNITION OR STARTER SWITCH ASSY
REPLACEMENT
HINT:
The installation is in the reverse order of the removal.
1.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
2.REMOVE STEERING COLUMN COVER UPR (See page 50±9)
3. REMOVE IGNITION OR STARTER SWITCH ASSY
(a) Disconnect the ignition switch and unlock warning switchconnectors.
(b) Remove the clamp.
(c) Remove the screw and ignition switch.

80028±04
B68363
ACC
ON
START LOCK
55

35

35
80±2
± VEHICLE CONTROL SYSTEMIGNITION OR STARTER SWITCH ASSY
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT IGNITION OR STARTER SWITCH ASSY
(a) Inspect the switch resistance.
Standard:
Terminal No.Switch ConditionSpecified Condition
2 ± 3ACC
1 ± 3
2 ± 3ON
4 ± 6Below 1

1 ± 3
4 ± 5START
4 ± 6
If the result is not as specified, replace the switch.

700T7±01
B67059
Back Door Side Garnish RH
Center Stop Lamp Assy
Back Door Trim Board
Back Door Side Garnish LH Back Door Trim
Panel Assy Upper
Wiper Arm Head Cap
Rear Wiper Arm Assy
Wiper Motor Assy
Back Door Glass
: Specified torque
N
m (kgf
cm, ft
lbf)

Non±reusable part
5.5 (56, 49 in.
lbf)5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
70±34
± WINDSHIELD/WINDOWGLASS/MIRRORBACK DOOR GLASS (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
BACK DOOR GLASS (LIFTBACK MODELS)
COMPONENTS