2002 TOYOTA AVENSIS Repair Manual

B66546 B66546
Front Pillar Garnish RH
Cowl Side Trim
Board RH
Front Door Opening Trim
Weatherstrip RH
Front Door
Scuff Plate RH
Center Pillar Garnish
Lower RH
Center Pillar Garnish
Upper RH
Rear Door
Opening Trim
Weatherstrip RH
Rear Door
Scuff Plate RH
Front Door
Scuff Plate LH
Rear Door
Scuff Plate LH
Cowl Side Trim
Board LH
Front Door Opening Trim
Weatherstrip LHRear Door
Opening Trim
Weatherstrip LH
Center Pillar
Garnish
Lower LH Deck Floor
Box Rear
Tonneau Cover
Assy
Deck Board
Sub±assy
Deck Floor
Box Front
Deck Floor
Box RH
Deck Floor
Box LH
Deck Trim
Side Board RH
Deck Trim
Side Board LH
Roof Side
Garnish Inner RH
Roof Side
Garnish Inner LHRear Window Side
Garnish RH
Rear Window Side
Garnish LH Center Pillar
Garnish
Upper LH
Front Pillar Garnish LH
N
m (kgf
cm ft
lbf): Specified torque
74±12
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)

B66547B66547
LH Visor Assy Visor HolderRoof Headlining Assy
RH Visor Assy
Map Lamp Assy
Room Lamp Assy No. 2Lens Cover
Assist Grip Sub±assy
Lens Cover
Assist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
Wagon Models
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
74±13
AVENSIS REPAIR MANUAL (RM1018E)

B67837
Sliding Roof Glass Assy
Sliding Roof Weatherstrip Assy
Bracket
BracketBracket Sliding Roof Drive
Gear Sub±assy
Sliding Roof Housing
Sub±assy
Drain Hose
Drain Hose
Drain Hose Drain Hose
74±14
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)

7408Y±01
±
SLIDING ROOF/CONVERTIBL ESLIDING ROOF
74±15
AVENSIS RE PAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOV E ROOF HEADLINING ASSY ( See pages 76±36, 76±45 and 76±54 )
2 . REMOVE SLIDING ROOF GLASS SUB±ASSY
(a ) Using a torx drive r, remove the 4 screws and glass.
3 . REMOVE SLIDING ROOF HOUSING SUB±ASSY
(a ) Remove the 8 bolts and 4 brackets.
(b ) Remove the 8 nuts and roof housing.
4 . REMOVE SLIDING ROOF DRIVE GEAR SUB±ASSY
(a ) Remove the 3 bolts and drive gea r.
5 . INSTALL SLIDING ROOF DRIVE GEAR SUB±ASSY
(a ) Install the drive gear with the 3 bolts.
6 . INSTALL SLIDING ROOF HOUSING SUB±ASSY
(a ) Install the roof housing with the 8 nuts.
(b ) Install the 4 brackets with the 8 bolts.
7 . ADJUST SLIDING ROOF GLASS SUB±ASSY
(a ) Check for a di fference in levels between the sliding roof (weatherstrip) and roof pan\
el.
Dimension (Front end and rear end): 0
1.5 mm (0
0.059 in.)
Dimension (Corner of rear side): 0
2.0 mm (0
0.079 in.)
(b ) Chec k for a di fference in levels between the sliding roof (glass) and roof panel fron\
t end and rear end.
Dimensio n (Front end and rear end): 6.0 mm (0.236 in.)
(c ) Adjust the roof panel.
(1 ) Loose n the adjusting screw to adjust the sliding roof panel position, and tigh\
ten the screw in the
positio n where the sliding roof panel is fixed.
T orque: 4.0 N
m (40 kgf
cm, 35 in.
lbf)
(d ) Inspect for leaks.
(1 ) Adjusting the sliding roof, check that there are no water leaks.
8 . INSTALL SLIDING ROOF GLASS SUB±ASSY
(a ) Install the glass with the 4 screws.
9 . CHECK FOR WATER LEAKS
10 . RESET SLIDING ROOF POSITION ( See page 74±7)
1 1 . INS TALL ROOF HEADLINING ASSY ( See pages 76±36, 76±45 and 76±54 )

7408S±01
B67836
Combination Meter AssyRoof Console Box

Sliding Roof Motor Switch Assy
Sliding Roof Drive
Gear Sub±assy
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
74±1
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF SYSTEM
LOCATION

B67299
LHD Models
RHD Models
Instrument Panel J/B Assy

GAUGE1 Fuse

S/ROOF Fuse

IG1 Relay

Integration Relay
Instrument Panel J/B Assy

GAUGE1 Fuse

S/ROOF Fuse

IG1 Relay

Integration Relay
74±2
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)

7408T±01
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
74±3
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. CHECK WINDOW LOCK SWITCH
(a) Check that operation of the power windows excluding the driver side and the sliding roof are disabled
when the window lock switch of the power window master switch is pressed.
(b) Check that the power windows and the sliding roof can be operated when the window lock switch is
pressed again.
2. CHECK AUTO SLIDE±OPEN/CLOSE FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the tilt±UP/ DOWN func-
tion is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass

Ignition switch ONSLIDE OPENPressed for more than 0 3 secFully openIgnition switch ON

Window lock switch OFFTILT UPPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation.
3. CHECK AUTO TILT UP/DOWN FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the slide±OPEN/CLOSE
function is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass

Ignition switch ONTILT UPPressed for more than 0 3 secFully tilted upIgnition switch ON

Window lock switch OFFSLIDE OPENPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation.
4. CHECK SLIDING ROOF OPERATION FUNCTION AFTER IGNITION IS TURNED OFF
(a) When both of the following conditions are fulfilled, check that the power windows and the sliding roof
can be operated even after the ignition switch is turned OFF:

Within 43 seconds after the ignition switch is turned OFF

When the driver side door is closed
5. CHECK JAM PROTECTION FUNCTION
HINT:
The jam protection function prevents any part of your body from getting caught by accident between the ve-
hicle body and the roof glass during sliding roof operation.
Operative condition:

AUTO CLOSE

AUTO CLOSE during sliding roof operation after the ignition switch is turned OFF

AUTO TILT±DOWN

AUTO TILT±DOWN during sliding roof operation after the ignition switch is turned OFF
CAUTION:

Do not check this function using a part of your body such as your hand. Also, pay thorough
attention that nothing gets caught by accident during this process.

If this function is checked by inserting a thin object (less than 5 mm (0.20 in.)) between the roof
glass and vehicle body, it may not operate.

B68295
B68296
74±4
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(a) When the slide±OPEN/CLOSE function is operating: Check that the sliding roof opens approximately 200 mm
(7.87 in.) right when something gets caught between the
vehicle body and the roof glass during sliding roof opera-
tion.
(b) When the tilt±UP/DOWN function is operating: Check that the sliding roof fully tilts up when something
gets caught between the vehicle body and the roof glass
during sliding roof operation.
6.CHECK FAIL±SAFE FUNCTION
(a) If the sliding roof does not close because the jam protection function o\
perates improperly, press the sliding roof switch on the TILT UP side and until the sliding roof fully closes. Then you can close th\
e
sliding roof using manual operation.