2002 TOYOTA AVENSIS Repair Manual

I34977
N
m (kgf
cm, ft
lbf) : Specified torqueCooler Refrigerant Suction Hose No.1
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
LHD:
1AZ±FSE:
9.8 (100, 87 in.
lbf)
1AZ±FE:
9.8 (100, 87 in.
lbf)
± HEATER & AIR CONDITIONERREFRIGERANT LINE
55±41
AVENSIS REPAIR MANUAL (RM1018E)

I34978
N
m (kgf
cm, ft
lbf) : Specified torqueCooler Refrigerant Suction Hose No.1
Liquid Tube Sub±assy A Cooler Refrigerant Discharge Hose No.1
9.8 (100, 87 in.
lbf)
RHD:
1AZ±FSE:
5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)
1AZ±FE: 55±42
± HEATER & AIR CONDITIONERREFRIGERANT LINE
AVENSIS REPAIR MANUAL (RM1018E)

I34979
N
m (kgf
cm, ft
lbf) : Specified torqueCooler Refrigerant Suction Hose No.1
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
LHD:
1CD±FTV:
w/o Hot Gas Heater:
9.8 (100, 87 in.
lbf)
Suction Servic Valve
9.8 (100, 87 in.
lbf)
± HEATER & AIR CONDITIONERREFRIGERANT LINE
55±43
AVENSIS REPAIR MANUAL (RM1018E)

I34980N
m (kgf
cm, ft
lbf) : Specified torque Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
9.8 (100, 87 in.
lbf)
LHD:
1CD±FTV:
w/ Hot Gas Heater:
Suction Servic Valve
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
9.8 (100, 87 in.
lbf)
9.8 (100, 87 in.
lbf)
5.4 (55, 47 in.
lbf)
Discharge Tube Sub±assy
9.8 (100, 87 in.
lbf)
Cooler Refrigerant Suction Hose No.1
55±44
± HEATER & AIR CONDITIONERREFRIGERANT LINE
AVENSIS REPAIR MANUAL (RM1018E)

I34981
N
m (kgf
cm, ft
lbf) : Specified torque Liquid Tube Sub±assy B
RHD:
1CD±FTV:
w/ Hot Gas Heater:
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
5.4 (55, 47 in.
lbf)
Discharge Tube Sub±assy
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
Cooler Refrigerant Discharge Hose No.1
9.8 (100, 87 in.
lbf)
9.8 (100, 87 in.
lbf)
Liquid Tube Sub±assy A
Cooler Refrigerant Suction Hose No.1
13 (132, 9.5)
± HEATER & AIR CONDITIONERREFRIGERANT LINE
55±45
AVENSIS REPAIR MANUAL (RM1018E)

550YP±01
I31981
Bolt B
Nut A
I31981
I31981
Bolt B
Nut A
Measuring
Position
F11928
CORRECT WRONG WRONG 55±46
± HEATER & AIR CONDITIONERV (COOLER COMPRESSOR TO CRANKSHAFT
PULLEY) BELT NO.1
AVENSIS REPAIR MANUAL (RM1018E)
V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY)
BELT NO.1
REPLACEMENT
1. REMOVE RADIATOR SUPPORT OPENING COVER
2. REMOVE ENGINE ROOM COVER SIDE
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE V (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1
(a) Loosen the nut A.
(b) Loosen the bolt B and remove the V (cooler compressor
to crankshaft pulley) belt No. 1.
5. INSTALL V (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1
(a) Temporarily install a new V (cooler compressor to crank-
shaft pulley) belt No. 1 as shown in the illustration.
6. ADJUST V (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1
(a) Tighten the nut A.
Torque: 2.5 N
m (25 kgf
cm, 22 ft
lbf)
(b) Apply drive belt tension by turning bolt B.
Belt deflection:
New belt: 11 ± 13 mm (0.43 ± 0.51 in.)
Used belt: 13.5 ± 16.5 mm (0.53 ± 0.64 in.)
HINT:

The new belt refers to a belt which is used for less than
5 minutes on the running engine.

The used belt refers to a belt which is used for 5 minutes,
or more on the running engine.

After installing the drive belt, check that the belt fits prop-
erly in the ribbed grooves.

Check that the drive belt does not slip off the groove at the
end of the pulley by hand.

I31981
Nut A
± HEATER & AIR CONDITIONERV (COOLER COMPRESSOR TO CRANKSHAFT
PULLEY) BELT NO.155±47
AVENSIS REPAIR MANUAL (RM1018E)
7. FULLY TIGHTEN V (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1
(a) Tighten the nut A.
Torque: 39 N
m (390 kgf
cm, 29 ft
lbf)

550Z3±01
I37058
Pulley
Weight Hub
Weight Hub
± HEATER & AIR CONDITIONERW/PULLEY COMPRESSOR ASSY (1AZ±FE)
55±81
AVENSIS REPAIR MANUAL (RM1018E)
W/PULLEY COMPRESSOR ASSY (1AZ±FE)
ON±VEHICLE INSPECTION
1. INSPECT W/PULLEY COMPRESSOR ASSY
(a) Check the operation.
(1) Start the engine.
(2) Inspect the weight hub.
Standard: The weight hub rotates along with the pulley