2002 TOYOTA AVENSIS Repair Manual

I35183
I35184
I35185
I35186
± AUDIO & VISUAL SYSTEMMULTI±DISPLAY (CRT DISPLAY) DISPLAY
67±9
AVENSIS REPAIR MANUAL (RM1018E)
(j) Remove the 4 screws and the multi±display.
8. INSTALL MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Install the multi±display with the 4 screws.
NOTICE:
Tighten each screw together with the earth wire.
(b) Insert the flexible flat cable as deep as possible and install
it by sliding the lock of the connector in the arrow direction
shown in the illustration.
9. INSTALL CONTROL KNOB PROTECTOR NO.1
(a) Fit the protrusion of the position sensor into the groove
shown in the illustration to fix.
(b) Install the control knob protector No.1.

670SI±02
I35212
67±28
±
AUDIO & VISUAL SYSTEM NAVIGATION ANTENNA ASSY
AVENSIS REPAIR MANUAL (RM1018E)
NAVIGATION ANTENNA ASSY
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 71±11)
3.REMOVE NAVIGATION ANTENNA ASSY
(a)Disconnect the connector.
(b)Remove the 2 screws and navigation antenna assy.
4.INSTALL INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 71±11)

670SH±02
I35209
I35210
I35211
±
AUDIO & VISUAL SYSTE MNAVIG ATION ECU
67±27
A VENSIS RE PAIR MANUAL (RM1018E)
N AVIG ATION ECU
REPLACEMENT
1. DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE FRONT SE AT ASSY LH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
3 . REMOVE N AVIG ATION ECU COVER
(a ) Remove the navigation ECU cover (Front side).
(b ) Remove the 3 clips and the navigation ECU cove r.
4 . REMOVE N AVIG ATION COMPUTER W/BRACKET
(a ) Remove the 2 bolts.
(b ) Disconnec t the connectors and remove the navigation
compute r w/ bracket.
5 . REMOVE DISC PL AYER BRACKET NO.2
(a ) Remove the 2 screws and disc player bracket No.2.
6 . REMOVE DISC PL AYER BRACKET NO.3
(a ) Remove the 2 screws and disc player bracket No.3.
7 . REMOVE N AVIG ATION ECU
8 . INSTALL FRONT SE AT ASSY LH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )

670SK±01
I352072 Claws
I35208
67±32
±
AUDIO & VISUAL SYSTEM POWER POINT SOCKET ASSY
AVENSIS REPAIR MANUAL (RM1018E)
POWER POINT SOCKET ASSY
REPLACEMENT
1. REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
2.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
3.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
4.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
5.REMOVE CONSOLE REAR END PANEL (See page 71±11)
6. REMOVE POWER POINT SOCKET ASSY
(a) Disengage the 2 claws and push out the power pointsocket to the room side.
(b) Remove the power point socket cover from the rear consol panel.
7. INSTALL POWER POINT SOCKET ASSY
(a) Install the power point socket cover to the rear consol panel.
(b) Align the claw of power point socket with the one of the socket cover, and push in the power point socket.

670S6±02
I35191
I35165
I35166
±
AUDIO & VISUAL SYSTEM RADIO RECEIVER ASSY
67±5
AVENSIS REPAIR MANUAL (RM1018E)
RADIO RECEIVER ASSY
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3.REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (See page 71±11)
4.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
5.REMOVE RADIO RECEIVER ASSEMBLYW/BRACKET
(a)Remove the 4 bolts.
(b)Disconnect the connector and remove the radio receiver assy w/ bracket.
6.REMOVE RADIO BRACKET NO.1
(a)Remove the 6 screws and radio bracket No.1.
7.REMOVE RADIO BRACKET NO.2
(a)Remove the 6 screws and radio bracket No.2.
8.REMOVE AIR CONDITIONING CONTROL ASSY (See page 55±50)
9. REMOVE RADIO RECEIVER ASSY

670SA±01

I35188

I35189
(2)
(1)
(3)
H02440
Riveter
Mandrel
±
AUDIO & VISUAL SYSTEM REAR SPEAKER ASSY
67±13
AVENSIS REPAIR MANUAL (RM1018E)
REAR SPEAKER ASSY
REPLACEMENT
1.REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (See page 75±22)
2.REMOVE REAR DOOR TRIM BASE LH (See page 75±22)
3. REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW)
(See page 75±22)
4.REMOVE REAR DOOR TRIM BOARD SUB±ASSY LH (See page 75±22)
5. REMOVE REAR SPEAKER ASSY
(a) Disconnect the connector.
(b) Using a drill of less then
4 mm (0.16 in.), drill out the 3
rivet heads and remove the rear speaker assy from the
rear door panel.
(c) Gently and vertically put the drill to the rivet, and cut the
rivet flanges.
NOTICE:

Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.

Take care as the cut rivet is hot.
(d) Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
(e) Using a vacuum cleaner, remove the drilled rivets and their dust from the inside of the rear door panel.
6. INSTALL REAR SPEAKER ASSY
(a) Using an air riveter or a hand riveter, install 3 new strike rivets to install the rear speaker assy on the rear door pan-
el.
NOTICE:

Install the new strike rivet in order shown in the il-
lustration to install the rear speaker assy.

Do not prize a riveter, as the riveter could be dam-
aged, loosened and the mandrel could be bent.

H02441
Riveter
Riveter
H02442
Riveter
67±14
± AUDIO & VISUAL SYSTEMREAR SPEAKER ASSY
AVENSIS REPAIR MANUAL (RM1018E)

Do not tilt the riveter or disconnect the rivet from the
materials while handling the riveter, as the materials
are not tightened firmly.

Install the rivet while there is no clearance between
the materials to tighten the materials firmly.
(b) Connect the connector.

670SB±01
I36707
±
AUDIO & VISUAL SYSTEM REAR SPEAKER ASSY NO.2
67±15
AVENSIS REPAIR MANUAL (RM1018E)
REAR SPEAKER ASSY NO.2
REPLACEMENT
1. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)
(See page 75±22)
2. REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW) (See page 75±22)
3.REMOVE REAR DOOR TRIM BASE LH (See page 75±22)
4.REMOVE REAR DOOR TRIM BOARD SUB±ASSY LH (See page 75±22)
5. REMOVE REAR SPEAKER ASSY NO.2
(a) Disconnect the connector.
(b) Remove the screw and the rear No.2 speaker assy.