2002 TOYOTA AVENSIS Repair Manual

720J9±01
B70320
Rear Seat Headrest Assy RHRear Seat
Headrest Assy Center

Hog Ring
N
m (kgf
cm, ft
lbf) : Specified torque

Non±reusable part Rear Seat Headrest Support Assy

Hog Ring
Rear Seat Headrest Assy LH
Rear Seat Headrest
Support AssyRear Seatback Pad
Rear Seatback Frame Sub±assy LH Rear Seatback Frame Sub±assy RH
Rear Seatback Pad Rear Seatback Cover
42 (420, 31)
30 (306, 22)
Rear Seatback Lock Assy LH Rear Seatback Lock
Assy RH
Rear Seatback Stop Release Button
Rear Seatback Stop Button Grommet Rear Seatback Stop
Release Button
Rear Seatback Stop
Button Grommet
Rear Seatback Board Carpet Assy LHRear Seat Belt Assy Outer Center
Rear Seatback Board
Carpet Assy RH Rear Seat Shoulder Belt Cover
Rear Seatback Cover
18 (185, 13)
30 (306, 22)
42 (420, 31)
Rear Seatback Hinge
Sub±assy Center Cap
Rear Armrest Assy Rear Side Seatback
Assy RH Rear Seatback Hinge RH
Rear Seatback Hinge LH
Rear Side Seatback Assy LH
18 (185, 13)
8.0 (82, 71 in.
lbf)
Cover
18 (185, 13)
18 (185, 13)
18 (185, 13)
18 (185, 13)18 (185, 13)
Rear Seatback Frame Sub±assy LH
± SEATREAR SEAT ASSY (40/60 FOLDING)
72±25
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT ASSY (40/60 FOLDING)
COMPONENTS

B68225
Bench Type Rear Seat Cushion Cover
Bench Type Rear Seat Cushion Pad
Hog Ring

Non±reusable part
72±26
± SEATREAR SEAT ASSY (40/60 FOLDING)
AVENSIS REPAIR MANUAL (RM1018E)

720JA±01
B51101
A
A: 100 mm (3.94 in.)
or less
B50073
B68377
Clip
± SEATREAR SEAT ASSY (40/60 FOLDING)
72±27
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE REAR SEAT HEADREST ASSY LH AND RH
2. REMOVE REAR SEAT HEADREST ASSY CENTER
3. REMOVE REAR SEAT CUSHION ASSY
(a) Pull up the 2 front portions of the seat cushion, then re-
move it.
NOTICE:
In this case, hold the base of the clip up to prevent the cush-
ion frame from being distorted.
4. REMOVE BENCH TYPE REAR SEAT CUSHION COVER
(a) Remove the hog rings and seat cushion cover.
5. REMOVE REAR SIDE SEATBACK ASSY LH
(a) Remove the bolt and the seatback.
6. REMOVE REAR SIDE SEATBACK ASSY RH
(a) Remove the bolt and the seatback.
7. REMOVE REAR SEATBACK BOARD CARPET ASSY
LH
(a) Using a clip remover, remove the 2 clips.
8. REMOVE REAR SEATBACK ASSY LH
(a) Remove the 2 bolts and seatback.

B57831
Clip
B70321
B68378
72±28
± SEATREAR SEAT ASSY (40/60 FOLDING)
AVENSIS REPAIR MANUAL (RM1018E)
9. REMOVE REAR SEATBACK BOARD CARPET ASSY
RH
(a) Using a clip remover, remove the 2 clips.
10. REMOVE REAR SEATBACK ASSY RH
(a) Remove the bolt and floor anchor for the seat belt outer
center.
(b) Remove the 2 bolts and seatback assy.
11. REMOVE REAR SEATBACK HINGE SUB±ASSY LH
(a) Remove the bolt and seatback hinge.
12. REMOVE REAR SEATBACK HINGE SUB±ASSY RH
(a) Remove the bolt and seatback hinge.
13. REMOVE REAR SEATBACK HINGE SUB±ASSY CENTER
(a) Remove the 2 bolts and seatback hinge.
14. REMOVE REAR SEAT ARMREST ASSY CENTER
(a) Remove the armrest cover.
(b) Remove the bolt and armrest.
15. REMOVE SEPARATE TYPE REAR SEATBACK
COVER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the
stop button grommet.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 headrest supports.
(d) Remove the hog rings and the seatback cover together
with the pad from the seatback frame.
(e) Remove the hog rings and the seatback cover from the
seatback pad.
16. REMOVE SEPARATE TYPE REAR SEATBACK
COVER RH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the
stop button grommet.
HINT:
Tape the screwdriver tip before use.

B64861
Claw
Claw
B50126
Hog Ring Pliers
B50126
Hog Ring Pliers
± SEATREAR SEAT ASSY (40/60 FOLDING)
72±29
AVENSIS REPAIR MANUAL (RM1018E)
(c) Using a screwdriver, disengage the 2 claws and remove
the shoulder belt cover.
HINT:
Tape the screwdriver tip before use.
(d) Remove the 4 headrest supports.
(e) Remove the hog rings and the seatback cover together
with the pad from the seatback frame.
(f) Remove the hog rings and seatback cover from the seat-
back pad.
17. REMOVE REAR SEATBACK LOCK ASSY LH
(a) Remove the seatback lock release button.
(b) Remove the 2 bolts and seatback lock.
18. REMOVE REAR SEATBACK LOCK ASSY RH
HINT:
Use the same procedures described for the LH side.
19. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a) Remove the bolt and belt.
20. INSTALL BENCH TYPE REAR SEAT CUSHION
COVER
(a) Install the rear seat cushion cover with new hog rings to
the rear seat cushion pad.
HINT:

Do not damage the seat cushion cover nor make it dirty.

When installing the hog rings, take care to prevent
wrinkles as much as possible.
21. INSTALL SEPARATE TYPE REAR SEATBACK COVER
LH
(a) Install the seatback cover to the seatback pad with new
hog rings.
(b) Install the seatback cover with the pad to the seatback
frame with new hog rings.
HINT:
When installing hog rings, take care to prevent wrinkles as
much as possible.
22. INSTALL SEPARATE TYPE REAR SEATBACK COVER RH
HINT:
Use the same procedures described for the LH side.
23. INSTALL REAR SEAT BACK LOCK ASSY LH
(a) Install the seatback lock with the 2 bolts.
Torque: 30 N
m (306 kgf
cm, 22 ft
lbf)
24. INSTALL REAR SEATBACK LOCK ASSY RH
HINT:
Use the same procedures described for the LH side.

B70879Hook
72±30
± SEATREAR SEAT ASSY (40/60 FOLDING)
AVENSIS REPAIR MANUAL (RM1018E)
25. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(a) Install the belt with the bolt.
Torque: 42 N
m (428 kgf
cm, 31 ft
lbf)
26. INSTALL REAR SEAT ARMREST ASSY CENTER
(a) Install the armrest with the bolt.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
(b) Install the armrest cover with the screw.
27. INSTALL REAR SEAT BACK HINGE SUB±ASSY CENTER
(a) Install the hinge with the 2 bolts.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
28. INSTALL REAR SEATBACK HINGE SUB±ASSY LH
(a) Install the hinge with the bolt.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
29. INSTALL REAR SEATBACK HINGE SUB±ASSY RH
HINT:
Use the same procedures described for the LH side.
30. INSTALL REAR SEATBACK ASSY LH
(a) Install the seatback with the 2 bolts.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
31. INSTALL REAR SEATBACK ASSY RH
(a) Install the seatback with the 2 bolts.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
(b) Install the floor anchor with the bolt.
Torque: 42 N
m (428 kgf
cm, 31 ft
lbf)
32. INSTALL REAR SIDE SEATBACK ASSY LH
(a) Install the seatback LH with the bolt.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
NOTICE:
Insert the side seat hook into the hole of body.
33. INSTALL REAR SIDE SEATBACK ASSY RH
HINT:
Use the same procedures described for the LH side.
34. INSTALL REAR SEAT CUSHION ASSY
(a) Place the 2 hooks in the body firmly.
(b) Insert the frame into the 2 hooks.

720JD±01
B70148
Bench Type Rear Seatback Cover
Bench Type Rear Seat Cushion Cover Rear Seat Headrest Assy
Rear Seat Headrest Assy Center
Bench Type Rear Seatback Pad
Bench Type Rear Seat Cushion Pad
Hog Ring

Non±reusable partRear Seat Headrest Support Assy

Hog Ring Rear Seat Headrest Assy
Rear Seat Headrest Support Assy
18 (185, 13)
18 (185, 13)
18 (185, 13)
N
m (kgf
cm, ft
lbf) : Specified torque
± SEATREAR SEAT ASSY (UNITED FIXED)
72±31
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT ASSY (UNITED FIXED)
COMPONENTS

720JE±01
B51101
A
A: 100 mm (3.94 in.)
or less
B50126
Hog Ring Pliers
B50126
Hog Ring Pliers
72±32
± SEATREAR SEAT ASSY (UNITED FIXED)
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
1. REMOVE REAR SEAT CUSHION ASSY
(a) Pull up the 2 front portions of the seat cushion, then re-
move it.
NOTICE:
In this case, hold the base of the clip up to prevent the cush-
ion frame from being distorted.
2. REMOVE BENCH TYPE REAR SEAT CUSHION COVER
(a) Remove the hog rings and cushion cover.
3. REMOVE REAR SEATBACK ASSY
(a) Remove the 3 bolts and seatback.
4. REMOVE REAR SEAT HEADREST ASSY
5. REMOVE REAR SEAT HEADREST ASSY CENTER
6. REMOVE BENCH TYPE REAR SEATBACK COVER
(a) Remove the 6 headrest supports.
(b) Remove the hog rings and seatback cover.
7. INSTALL BENCH TYPE REAR SEATBACK COVER
(a) Install the seatback cover with new hog rings to the rear
seatback pad.
HINT:

Do not damage the seat cushion cover nor make it dirty.

When installing the hog rings, take care to prevent
wrinkles as much as possible.
8. INSTALL BENCH TYPE REAR SEAT CUSHION
COVER
(a) Install the rear seat cushion cover with new hog rings to
the rear seat cushion pad.
HINT:

Do not damage the seatback cover nor make it dirty.

When installing the hog rings, take care to prevent
wrinkles as much as possible.
9. INSTALL REAR SEATBACK ASSY
(a) Install the seatback with the 3 bolts.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)