2002 TOYOTA AVENSIS Repair Manual

B50126
Hog Ring Pliers
B65860
± SEATFRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
72±13
AVENSIS REPAIR MANUAL (RM1018E)
15. INSTALL POWER SEAT MOTOR ASSY (RECLINING)
(a) Install the reclining motor with the 3 bolts.
Torque: 4.5 N
m (46 kgf
cm, 40 in.
lbf)
16. INSTALL POWER SEAT MOTOR ASSY (SLIDE)
(a) Install the slide motor with the 2 bolts and nut.
Torque:
Bolt 4.0 N
m (41 kgf
cm, 35 in.
lbf)
Nut 3.5 N
m (36 kgf
cm, 31 in.
lbf)
17. INSTALL POWER SEAT MOTOR ASSY (LIFTER)
(a) Install the lifter motor with the 2 bolts and nut.
Torque:
Bolt 2.5 N
m (25 kgf
cm, 22 in.
lbf)
Nut 25 N
m (255 kgf
cm, 18 ft
lbf)
18. INSTALL POWER SEAT MOTOR ASSY (FRONT VERTICAL)
(a) Install the vertical motor with the 2 bolts and nut.
Torque:
Bolt 2.5 N
m (25 kgf
cm, 22 in.
lbf)
Nut 25 N
m (255 kgf
cm, 18 ft
lbf)
19. INSTALL SEAT POSITION AIR BAG SENSOR
(a) Install the airbag sensor with the screw.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
20. INSTALL SEPARATE TYPE FRONT SEAT BACK COVER
(a) Install the lumbar support adjuster with the 2 screws.
(b) Install the seatback pad.
(c) Cover the top of the seatback pad with the seatback cover.
(d) Install the 2 headrest supports.
(e) Using hog ring pliers, install the seatback cover complete-
ly with new hog rings.
NOTICE:

Be careful not to damage the cover.

When installing the hog rings, take care to prevent
wrinkles as much as possible.
(f) w/ Side airbag:
Install the seatback cover bracket with the nut.
Torque: 6.0 N
m (61 kgf
cm, 53 in
lbf)

B65611
Clamp
B50126
Hog Ring Pliers
72±14
±
SEAT FRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
AVENSIS REPAIR MANUAL (RM1018E)
(g)w/ Side airbag: Install the wire harness and clamp of the side airbag
through the seat cushion cover end.
NOTICE:
Be careful not to damage the cover.
(h)Install the seatback board with the 2 screws.
21.INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER
(a)Install the seat cushion pad to the seat cushion cover.
(b)Using hog ring pliers, install the seat cushion cover with new hog rings to the seat cushion pad.
NOTICE:

Be careful not to damage the cover.

When installing the hog rings, take care to prevent
wrinkles as much as possible.
22.INSTALL FRONT SEAT INNER BELT ASSY LH
(a)Install the inner belt with the nut. Torque: 42 N
m (428 kgf
cm, 31 ft
lbf)
(b)Connect the connectors.
(c)Check that the inner seat belt moves smoothly.
23.INSTALL FRONT SEAT ASSY LH
(a)Place the seat in the cabin.
(b)Connect the connectors under the seat.
(c)Install the seat with the 4 bolts. Torque: 37 N
m (375 kgf
cm, 27 ft
lbf)
(d)Install the 4 seat track covers.
(e)Install the headrest.
24.INSPECT POWER SEAT OPERATION (See page 72±4)

720JB±01
B70320
Rear Seat Headrest Assy RHRear Seat
Headrest Assy Center

Hog Ring
N
m (kgf
cm, ft
lbf) : Specified torque

Non±reusable part Rear Seat Headrest Support Assy

Hog Ring
Rear Seat Headrest Assy LH
Rear Seat Headrest
Support AssyRear Seatback Pad
Rear Seatback Frame Sub±assy LH Rear Seatback Frame Sub±assy RH
Rear Seatback Pad Rear Seatback Cover
42 (420, 31)
30 (306, 22)
Rear Seatback Lock Assy LH Rear Seatback Lock
Assy RH
Rear Seatback Stop Release Button
Rear Seatback Stop Button Grommet Rear Seatback Stop
Release Button
Rear Seatback Stop
Button Grommet
Rear Seatback Board Carpet Assy LHRear Seat Belt Assy Outer Center
Rear Seatback Board
Carpet Assy RH Rear Seat Shoulder Belt Cover
Rear Seatback Cover
18 (185, 13)
30 (306, 22)
42 (420, 31)
Rear Seatback Hinge
Sub±assy Center Cap
Rear Armrest Assy Rear Side Seatback
Assy RH Rear Seatback Hinge RH
Rear Seatback Hinge LH
Rear Side Seatback Assy LH
18 (185, 13)
8.0 (82, 71 in.
lbf)
Cover
18 (185, 13)
18 (185, 13)
18 (185, 13)
18 (185, 13)18 (185, 13)
Rear Seatback Frame Sub±assy LH
± SEATREAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)72±19
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT ASSY (40/60 FOLDING FLIP±UP CUSHION)
COMPONENTS

B68569
Non±reusable partRear Seat Cushion Pad RH
Rear Seat Cushion Pad LHRear Seat Cushion Under Cover RH Separate Type Rear Seat Cushion Cover RH
Rear Seat
Cushion Frame Sub±assy RH
Rear Seat Cushion Frame Sub±assy LH
Rear Seat Cushion Under Cover LHSeparate Type Rear Seat Cushion Cover LH

Hog Ring
Hog Ring
Rear Seat Track Bracket Cover
Rear Seat Track Bracket Cover
18 (185, 13)
18 (185, 13)
N
m (kgf
cm, ft
lbf) : Specified torque 72±20
± SEATREAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)
AVENSIS REPAIR MANUAL (RM1018E)

720JC±01
B50073
B68377
Clip
B57831
Clip
± SEATREAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)72±21
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE REAR SEAT HEADREST ASSY LH AND RH
2. REMOVE REAR SEAT HEADREST ASSY CENTER
3. REMOVE REAR SEAT CUSHION ASSY LH
(a) Remove the 2 hinge covers.
(b) Remove the 2 bolts and seat cushion.
4. REMOVE REAR SEAT CUSHION ASSY RH
(a) Remove the 2 hinge covers.
(b) Remove the 2 bolts and seat cushion.
5. REMOVE REAR SIDE SEATBACK ASSY LH
(a) Remove the bolt and seatback.
6. REMOVE REAR SIDE SEATBACK ASSY RH
(a) Remove the bolt and seatback.
7. REMOVE REAR SEATBACK BOARD CARPET ASSY
LH
(a) Using a clip remover, remove the 2 clips.
8. REMOVE REAR SEATBACK ASSY LH
(a) Remove the 2 bolts and seatback.
9. REMOVE REAR SEATBACK BOARD CARPET ASSY
RH
(a) Using a clip remover, remove the 2 clips.
10. REMOVE REAR SEATBACK ASSY RH
(a) Remove the bolt and floor anchor for the rear seat belt
assy outer center.
(b) Remove the 2 bolts and seatback.

B70321
B68378
B64861
Claw
Claw
72±22± SEATREAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)
AVENSIS REPAIR MANUAL (RM1018E)
11. REMOVE REAR SEATBACK HINGE SUB±ASSY LH
(a) Remove the bolt and seatback hinge.
12. REMOVE REAR SEATBACK HINGE SUB±ASSY RH
(a) Remove the bolt and seatback hinge.
13. REMOVE REAR SEATBACK HINGE SUB±ASSY CENTER
(a) Remove the 2 bolts and seatback hinge.
14. REMOVE REAR SEAT ARMREST ASSY CENTER
(a) Remove the screw and armrest cover.
(b) Remove the bolt and armrest.
15. REMOVE SEPARATE TYPE REAR SEATBACK
COVER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the
stop button grommet.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 headrest supports.
(d) Remove the hog rings and the seatback cover together
with the pad from the seatback frame.
(e) Remove the hog rings and the seatback cover from the
seatback pad.
16. REMOVE SEPARATE TYPE REAR SEATBACK
COVER RH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the
stop button grommet.
HINT:
Tape the screwdriver tip before use.
(c) Using a screwdriver, disengage the 4 claws and remove
the shoulder belt cover.
HINT:
Tape the screwdriver tip before use.
(d) Remove the 4 headrest supports.
(e) Remove the hog rings and the seatback cover together
with the pad from the seatback frame.
(f) Remove the hog rings and seatback cover from the seat-
back pad.
17. REMOVE REAR SEATBACK LOCK ASSY LH
(a) Remove the seatback lock release button.
(b) Remove the 2 bolts and seatback lock.

B50126
Hog Ring Pliers
B50126
Hog Ring Pliers
± SEATREAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)72±23
AVENSIS REPAIR MANUAL (RM1018E)
18. REMOVE REAR SEATBACK LOCK ASSY RH
HINT:
Use the same procedures described for the LH side.
19. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a) Remove the bolt and belt.
20. REMOVE REAR SEAT CUSHION UNDER COVER LH
(a) Disengage the cushion cover hook.
(b) Remove the cushion cover together with the pad.
(c) Remove the cushion under cover.
21. REMOVE REAR SEAT CUSHION UNDER COVER RH
HINT:
Use the same procedures described for the LH side.
22. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER LH
(a) Remove the hog rings and cushion cover from the cushion pad.
23. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER RH
(a) Remove the hog rings and cushion cover from the cushion pad.
24. INSTALL SEPARATE TYPE REAR SEAT CUSHION
COVER LH
(a) Install the seat cushion cover to the seat cushion pad with
new hog rings.
(b) Install the seat cushion cover with the pad to the seat
cushion frame and the under cover.
HINT:
When installing hog rings, take care to prevent wrinkles as
much as possible.
25. INSTALL SEPARATE TYPE REAR SEAT CUSHION COVER RH
HINT:
Use the same procedures described for the LH side.
26. INSTALL SEPARATE TYPE REAR SEATBACK COVER
LH
(a) Install the seatback cover to the seatback pad with new
hog rings.
(b) Install the seatback cover with the pad to the seatback
frame with new hog rings.
HINT:
When installing hog rings, take care to prevent wrinkles as
much as possible.
27. INSTALL SEPARATE TYPE REAR SEATBACK COVER RH
HINT:
Use the same procedures described for the LH side.

72±24± SEATREAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)
AVENSIS REPAIR MANUAL (RM1018E)
28. INSTALL REAR SEATBACK LOCK ASSY LH
(a) Install the seatback lock with the 2 bolts.
Torque: 30 N
m (306 kgf
cm, 22 ft
lbf)
29. INSTALL REAR SEATBACK LOCK ASSY RH
HINT:
Use the same procedures described for the LH side.
30. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(a) Install the belt with the bolt.
Torque: 42 N
m (428 kgf
cm, 31 ft
lbf)
31. INSTALL REAR SEAT ARMREST ASSY CENTER
(a) Install the armrest with the bolt.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
(b) Install the armrest cover with the screw.
32. INSTALL REAR SEATBACK HINGE SUB±ASSY CENTER
(a) Install the hinge with the 2 bolts.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
33. INSTALL REAR SEATBACK HINGE SUB±ASSY LH
(a) Install the hinge with the bolt.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
34. INSTALL REAR SEATBACK HINGE SUB±ASSY RH
HINT:
Use the same procedures described for the LH side.
35. INSTALL REAR SEATBACK ASSY LH
(a) Install the seatback with the 2 bolts.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
36. INSTALL REAR SEATBACK ASSY RH
(a) Install the seatback with the 2 bolts.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
(b) Install the floor anchor with the bolt.
Torque: 42 N
m (428 kgf
cm, 31 ft
lbf)
37. INSTALL REAR SIDE SEATBACK ASSY LH
(a) Install the seatback with the bolt.
Torque: 18 N
m (185 kgf
cm, 13 ft
lbf)
NOTICE:
Insert the side seat hook into the hole of body.
38. INSTALL REAR SIDE SEATBACK ASSY RH
HINT:
Use the same procedures described for the LH side.
39. INSTALL REAR SEAT CUSHION ASSY LH
(a) Install the cushion with the 2 bolts.
Torque: 18 N
m (184 kgf
cm, 13 ft
lbf)
(b) Install the 2 hinge covers.
40. INSTALL REAR SEAT CUSHION ASSY RH
HINT:
Use the same procedures described for the LH side.