2002 TOYOTA AVENSIS Repair Manual

760WE±01
B67742
B67741
Front Side
Rear Side 1.3 (0.051)
mm (in.) A
A A ± A
4.8 (0.189)
1.5 (0.059)
A ± AA
A
4.6 (1.811)
76±26
± EXTERIOR/INTERIOR TRIMROOF DRIP SIDE FINISH MOULDING CENTER LH
AVENSIS REPAIR MANUAL (RM1018E)
ROOF DRIP SIDE FINISH MOULDING CENTER LH
REPLACEMENT
HINT:
Use the same procedures on the RH side as on the LH side.
1. REMOVE ROOF DRIP SIDE FINISH MOULDING
CENTER LH
(a) Put the protective tape around the circumference of the
moulding.
(b) Using a remover for the roof moulding, release the disen-
gage the clips both in the front and rear ends of the mould-
ing, and then remove the moulding.
NOTICE:

Do not remove the clips.

If that the clips are damaged or removed accidentally,
exchange them for supplied ones.
2. INSTALL ROOF DRIP SIDE FINISH MOULDING
CENTER LH
NOTICE:
Only when exchanging the clips.
(a) Remove the tape that remains on the mounting surface
of the body, and then clean the surface with white gaso-
line.
(b) Using a heat light, heat up the clip installation surfaces of
the body and moulding.
Heating temperature:
Body40 ± 60C (104 ± 140F)
Moulding20 ± 30C (68 ± 86F)
NOTICE:
Do not heat the moulding and body excessively.
(c) Set the supplied clips in the positions as shown in the il-
lustration and press±fit them by hand to install them.
NOTICE:
Install the moulding when 30 minutes or more have passed
after press±fitting the clips.
HINT:

Initial hardening time: 30 minutes

Perfect hardening time: 24 hours

760WV±01
B70682
Roof Side Garnish Inner RH
Front Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RHRear Door Opening Trim Weatherstrip RH
Front Door
Scuff Plate RH
Rear Door Scuff
Plate RH
Cowl Side Trim Board RH
41.2 (420, 30)Center Pillar Garnish
Lower RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
Center Pillar Garnish Lower LH
Rear Door Scuff Plate LH
Center Pillar Garnish LH
Rear Door Opening Trim
Weatherstrip LH
Roof Side Garnish Inner LH
Package Tray
Trim Panel Assy
N
m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
Rear Floor Finish Plate
Deck Trim Side
Panel Assy RH
Deck Trim Side
Board LH
Rear Headlining Sub±assy 76±42
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
ROOF HEADLINING ASSY (LIFTBACK MODELS)
COMPONENTS

B70683
LH Visor Assy Visor Holder w/ Sliding Roof
Roof Headlining Assy
RH Visor Assy
Map Lamp AssyRoom Lamp Assy No. 2
Lens Cover
Assist Grip
Sub±assy
Lens CoverAssist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
Sun Roof Opening
Trim Moulding
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
76±43
AVENSIS REPAIR MANUAL (RM1018E)

B66566
w/o Sliding Roof
LH Visor Assy Visor HolderRoof Headlining Assy
RH Visor Assy
Map Lamp AssyRoom Lamp Assy No. 2
Lens Cover
Assist Grip Sub±assy
Lens CoverAssist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
76±44
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)

760WW±01
B66532
Clip
Claw
B66531
Clip
Claw
B66533
Clip
Claw
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
76±45
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE FRONT DOOR SCUFF PLATE RH
(a) Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
2. REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
3. REMOVE REAR DOOR SCUFF PLATE RH
(a) Using a screwdriver, disengage the 3 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
4. REMOVE REAR DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
5. REMOVE COWL SIDE TRIM BOARD RH
(a) Using a screwdriver, disengage the clip and 2 claws, and
remove the trim board.
HINT:
Tape the screwdriver tip before use.
6. REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedures described for the RH side.

B66534
B66535
Clip
B66527
Clip
76±46
±
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY(LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
7.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
8.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
9.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
10.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 11.REMOVE CENTER PILLAR GARNISH LOWER RH
(a)Remove the floor anchor cover.
(b)Remove the bolt and the outer belt on the floor anchorside.
(c)Using a screwdriver, disengage the 2 clips and remove the pillar garnish.
HINT:
Tape the screwdriver tip before use.
12.REMOVE CENTER PILLAR GARNISH LOWER LH
HINT:
Use the same procedures described for the RH side. 13.REMOVE CENTER PILLAR GARNISH UPPER RH
(a)Using a screwdriver, disengage the clip and 2 screws, andremove the pillar garnish.
HINT:
Tape the screwdriver tip before use.
14.REMOVE CENTER PILLAR GARNISH UPPER LH
HINT:
Use the same procedures described for the RH side.
15.REMOVE REAR SEAT ASSY (See page 72±21)
16. REMOVE REAR SIDE SEAT BACK ASSY RH
(a) Remove the bolt and seatback.
17. REMOVE REAR SIDE SEAT BACK ASSY LH
(a) Remove the bolt and seatback.
18. REMOVE PACKAGE TRAY TRIM PANEL ASSY

B66551
B66552
Clip
B63923
Clip
B66540
Clip
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
76±47
AVENSIS REPAIR MANUAL (RM1018E)
19. REMOVE REAR FLOOR FINISH PLATE
(a) Remove the 2 bolts.
(b) Using a screwdriver, disengage the 4 claws and remove
the floor finish plate.
HINT:
Tape the screwdriver tip before use.
20. REMOVE DECK TRIM SIDE PANEL ASSY RH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the 5 clips and remove
the deck trim side panel.
HINT:
Tape the screwdriver tip before use.
21. REMOVE DECK TRIM SIDE BOARD LH
HINT:
Use the same procedures described for the RH side.
22. REMOVE ROOF SIDE GARNISH INNER RH
(a) Remove the screw.
(b) Using a screwdriver, disengage the 5 clips and remove
the roof side garnish.
HINT:
Tape the screwdriver tip before use.
23. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Use the same procedures described for the RH side.
24. REMOVE ROOF HEADLINING TRIM SUB±ASSY
REAR
(a) Using a screwdriver, disengage the 5 clips and remove
the roof head lining trim.
HINT:
Tape the screwdriver tip before use.

B66528
Clip
B65292
700 mm120 mm
Adhesive Tape
Adhesive Tape
Protective Cover
A79919
Claw
Claw
76±48
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
25. REMOVE FRONT PILLAR GARNISH RH
(a) Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Pull the garnish upward and remove if from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.
26. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
27. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
28. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
29. REMOVE MAP LAMP ASSY
(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.