2002 TOYOTA AVENSIS Repair Manual

320GM±02
G23169
G23170
G23171
G23170
±
BRAKE YAWRATE SENSOR
32±63
AVENSIS REPAIR MANUAL (RM1018E)
YAWRATE SENSOR
REPLACEMENT
NOTICE:

Don't use the dropped or damaged yawrate sensor.

Free from the foreing matters between yawrate sensor braket and body.

Make sure the sensor direction.
1.REMOVE FRONT SEAT ASSEMBLY LH (See page 72±11 or 72±16)
2. REMOVE YAWRATE SENSOR BRACKET
(a) Remove the bolt and upper part of the yawrate sensorbracket.
3. REMOVE YAWRATE SENSOR
(a) Disconnect the yawrate sensor connector from the yaw- rate sensor.
(b) Remove the 2 bolts and the yawrate sensor with the yaw- rate sensor bracket from the body.
(c) Remove the 2 nuts and yawrate sensor from the yawrate sensor bracket.
4. INSTALL YAWRATE SENSOR
(a) Install the 2 nuts and yawrate sensor to the yawrate sen- sor bracket.
Torque: 6 N
m (61 ft
lbf, 53 in.
lbf)
(b) Install the 2 bolts and the yawrate sensor with the yawrate sensor bracket to the body.
Torque: 21 N
m (214 ft
lbf, 15 ft
lbf)
(c) Connect the yawrate sensor connector to the yawrate sensor.

G23169
32±64
±
BRAKE YAWRATE SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
5. INSTALL YAWRATE SENSOR BRACKET
(a) Install the bolt and upper part og the yawrate sensor bracket.
Torque: 21 N
m (214 ft
lbf, 15 ft
lbf)
6.INSTALL FRONT SEAT ASSEMBLY LH (See page 72±11 or 72±16)
7.PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION (See page 05±756)

320GM±02
G23169
G23170
G23171
G23170
±
BRAKE YAWRATE SENSOR
32±63
AVENSIS REPAIR MANUAL (RM1018E)
YAWRATE SENSOR
REPLACEMENT
NOTICE:

Don't use the dropped or damaged yawrate sensor.

Free from the foreing matters between yawrate sensor braket and body.

Make sure the sensor direction.
1.REMOVE FRONT SEAT ASSEMBLY LH (See page 72±11 or 72±16)
2. REMOVE YAWRATE SENSOR BRACKET
(a) Remove the bolt and upper part of the yawrate sensorbracket.
3. REMOVE YAWRATE SENSOR
(a) Disconnect the yawrate sensor connector from the yaw- rate sensor.
(b) Remove the 2 bolts and the yawrate sensor with the yaw- rate sensor bracket from the body.
(c) Remove the 2 nuts and yawrate sensor from the yawrate sensor bracket.
4. INSTALL YAWRATE SENSOR
(a) Install the 2 nuts and yawrate sensor to the yawrate sen- sor bracket.
Torque: 6 N
m (61 ft
lbf, 53 in.
lbf)
(b) Install the 2 bolts and the yawrate sensor with the yawrate sensor bracket to the body.
Torque: 21 N
m (214 ft
lbf, 15 ft
lbf)
(c) Connect the yawrate sensor connector to the yawrate sensor.

G23169
32±64
±
BRAKE YAWRATE SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
5. INSTALL YAWRATE SENSOR BRACKET
(a) Install the bolt and upper part og the yawrate sensor bracket.
Torque: 21 N
m (214 ft
lbf, 15 ft
lbf)
6.INSTALL FRONT SEAT ASSEMBLY LH (See page 72±11 or 72±16)
7.PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION (See page 05±756)

4202Z±03
D30812
Clutch Accumulator Assy
Clutch Line
Wire Harness Clamp
N
m (kgf
cm, ft
lbf) : Specified torqueClutch Release Cylinder
Clutch Line
12 (120, 9)15 (155, 11)
15 (155, 11)
12 (120, 9)
Clutch Line
15 (155, 11)
± CLUTCHCLUTCH ACCUMULATOR ASSY (1CD±FTV)
42±21
AVENSIS REPAIR MANUAL (RM1018E)
CLUTCH ACCUMULATOR ASSY (1CD±FTV)
COMPONENTS

4206G±01
D30813
(a)
(a) (b)(b)
(a)
(b)
D30813
(a)
(a) (b)(b)
(a)
(b)
D26852
SST(s)
42±22
±
CLUTCH CLUTCH ACCUMULATOR ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOVE BATTERY
2.REMOVE AIR TUBE NO.1 (See page 14±286) 3. REMOVE CLUTCH ACCUMULATOR ASSY
(a) Using SST(s), disconnect the flexible hose tube.SST 09023±00100
HINT:
Use a container to catch the fluid.
(b) Remove a bolt, 2 nuts and clutch accumulator assy.
4. INSTALL CLUTCH ACCUMULATOR ASSY
(a) Using SST(s), connect the 2 flexible hose tubes to the clutch accumulator assy.
SST 09023±00100
(b) Install the clutch accumulator assy with the 2 nuts and a
bolt.
Torque: 12 N
m (120 kgf
cm, 9 ft
lbf)
(c) Using SST(s), tighten the flexible hose tube. SST 09023±00100
Torque: 15 N
m (155 kgf
cm, 11 ft
lbf)
5.INSTALL AIR TUBE NO.1 (See page 14±286)
6. INSTALL BATTERY
7. BLEED CLUTCH PIPE LINE
(a) Fill the brake reservoir tank with the brake fluid and bleed clutch syst\
em. Torque: 8.3 N
m (85 kgf
cm, 73 in.
lbf)
8. CHECK CLUTCH FLUID LEAKAGE

4202V±03
D30477
LHD Steering Position Type:
RHD Steering PositionType:Clutch Master Cylinder To Flexible Hose Tube
Clutch Reservoir Tube
Clutch Master Cylinder
Push Rod Clevis w/ Hole Pin
Gasket
Clip
Clutch Master Cylinder Assy
Clutch Master Cylinder To Flexible Hose Tube
Clutch Reservoir Tube
Clutch Master Cylinder
Push Rod Clevis w/ Hole Pin
Clutch Master Cylinder AssyClip
Gasket
N
m (kgf
cm, ft
lbf) : Specified torque
Non±reusable part

12 (120, 9)
12 (120, 9)
15 (155, 11)
15 (155, 11)
MP grease
42±12
± CLUTCHCLUTCH MASTER CYLINDER ASSY (MTM)
AVENSIS REPAIR MANUAL (RM1018E)
CLUTCH MASTER CYLINDER ASSY (MTM)
COMPONENTS

4206E±01
D30068
D30069
SST(s)
D30782
RHD Steering Position Type:
LHD Steering Position Type:
±
CLUTCH CLUTCH MASTER CYLINDER ASSY (MTM)
42±13
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1. DRAIN CLUTCH FLUID
2. REMOVE BRAKE MASTER CYLINDER SUB±ASSY (LHD STEERING POSITION TYPE)
(See page 32±13)
3.REMOVE BRAKE BOOSTER ASSY (LHD STEERING POSITION TYPE) (See page 32±19)
4. DISCONNECT CLUTCH RESERVOIR TUBE
(a) Loosen the clip and disconnect the clutch reservoir tubefrom the clutch master cylinder assy.
HINT:
Use a container to catch the fluid.
5. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using SST(s), disconnect the flexible hose tube. SST 09023±00100
HINT:
Use a container to catch the fluid.
6. REMOVE CLUTCH MASTER CYLINDER PUSH ROD
CLEVIS W/HOLE PIN
(a) Remove the clip and hole pin.