2002 TOYOTA AVENSIS Repair Manual

660CS±01
E68351
I35261


E68352
±
WIPER & WASHER HEADLAMP WASHER ACTUATOR SUB±ASSY LH
66±25
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP WASHER ACTUATOR SUB±ASSY LH
REPLACEMENT
1.REMOVE FRONT BUMPER COVER (See page 76±3)
2. R E M O V E H E A D L A M P WA S H E R A C T U ATO RSUB±ASSY LH
(a) Separate the headlamp cleaner hose from the headlamp washer actuator sub±assy.
(b) Pull out the headlamp cleaner washer nozzle.
(c) Disengage the 2 claws, remove the headlamp cleaner washer nozzle.
(d) Remove the 2 bolts.
(e) Deform the upper part of the headlamp washer actuator sub±assy LH, to remove it.

660CT±02
I357963 Claws
I357972 Claws
I357982 Claws
I35799
66±26
± WIPER & WASHERRAIN SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
RAIN SENSOR
REPLACEMENT
1. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER
2. REMOVE RAIN SENSOR
(a) Disengage the 3 claws and remove the mirror stay holder
cover.
(b) Disengage the 2 claws and remove the rain sensor cover.
(c) Disconnect the connector.
(d) Disengage the 2 claws and remove the rain sensor spring
cover.
(e) Remove the rain sensor.
3. INSTALL RAIN SENSOR
(a) Install the rain sensor and rain sensor spring cover.
(b) Connect the connector and install the rain sensor cover and the mirror stay holder cover.

± WIPER & WASHERRAIN SENSOR
66±27
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:

Check if there is any SilGel, which of the rain sensor that has been removed, left on the wind-
shield glass and remove it if there is any.

Clean the dirt on the glass with a cloth etc.

When installing a new rain sensor, peel the transparent protective cap off the SilGel first.

Be careful not to let any air bubble in the rain sensor when installing it.

660CO±02

I35264
Wagon:
Liftback:
±
WIPER & WASHE R REAR WIPER MO TOR ASSY
66±17
A VENSIS RE PAIR MANUAL (RM1018E)
REA R WIPER MO TOR ASSY
REPLACEMENT
1 . REMOV E REAR WIPER ARM ASSY
(a ) Remove the nut and the rear wiper arm.
2 . REMOVE BACK DOOR TRIM BOARD ASSY ( See page LIFTBACK 75±40, W AGON 75±45 )
3. REMOVE REAR WIPER MOTOR ASSY
(a) Remove the 3 bolts.
(b) Disconnect the connector, and remove the rear wiper mo- tor assy.
4. INSTALL REAR WIPER MOTOR ASSY
(a) Install the rear wiper motor assy with the 3 bolts. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(b) Connect the connector.

E58837
Wiper Arm Serration
Wiper Pivot Serration
Wire Brush
I35779
Defogger Line
30±50mm
(1.18±1.97 in.)
(1.18±1.97 in.) Wagon:
Liftback:
30±50mm 66±18
± WIPER & WASHERREAR WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
5. INSTALL REAR WIPER ARM ASSY
(a) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(b) Clean the rear wiper pivot serration with a brush.
(c) Stop the rear wiper motor assy to the automatic stop posi-
tion. Install the rear wiper arm to the position as shown in
the illustration.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)

660CQ±01
E60751
60

E60704
Push
Pull
Stopper
E59361
Curve 66±20
± WIPER & WASHERREAR WIPER RUBBER
AVENSIS REPAIR MANUAL (RM1018E)
REAR WIPER RUBBER
REPLACEMENT
1. REMOVE REAR WIPER BLADE ASSY
(a) Remove the rear wiper arm head cap.
(b) Raise the rear wiper blade to the position as shown in the
illustration where the meshing of the claw is disengaged
with the click sound.
NOTICE:
Be careful not to break the claw.
(c) Pull the rear wiper blade straight from the wiper arm to-
ward the left side of the vehicle.
NOTICE:
Do not fold the rear wiper arm with the rear wiper blade be-
ing removed from it.
2. REMOVE REAR WIPER RUBBER
(a) Pull the end of the rubber protruded from the blade stop-
per as shown in the illustration.
NOTICE:
Do not pull out the wiper rubber forcibly. Otherwise, the
backing plates are deformed or blade claw is damaged.
HINT:
Pushing the position close to the middle of the blade raises the
rubber, making easier to pull the rubber out.
3. INSTALL REAR WIPER RUBBER
(a) Install the 2 wiper rubber backing plates to the rear wiper
rubber.
NOTICE:
Be sure to install the wiper rubber backing plates in the
right direction.

E61233
E60706
± WIPER & WASHERREAR WIPER RUBBER
66±21
AVENSIS REPAIR MANUAL (RM1018E)
(b) Insert the rear wiper rubber from the claw position of the
middle of the rear wiper blade into the end position.
(c) After passing the rear wiper rubber through the rear end
side claw, protrude it from the rear end stopper and pass
it through the front tip side claw.

660CU±01
I35778
A: 150 mm (5.91 in.)
B: 50 mm (1.97 in.)
C: 480 mm (18.90 in.)
D: 295 mm (11.61 in.)
E: 310 mm (12.21 in.)F: 275 mm (10.83 in.)
G: 130 mm (5.12 in.)
H: 420 mm (16.54 in.)
I: 280 mm (11.02 in.) Front:
AB
C
DE
FG
HI
A
A
A
B
B
B
C 66±22
± WIPER & WASHERWASHER NOZZLE SUB±ASSY
AVENSIS REPAIR MANUAL (RM1018E)
WASHER NOZZLE SUB±ASSY
ADJUSTMENT
1. REMOVE WASHER NOZZLE SUB±ASSY
(a) With the engine running, check that the point where the washer fluid hits the windshield and the rear
window is within the range indicated by the hatched line.