Page 245 of 1690
100FL±01
A77917
A77918
(a)
(b)
A77919
10±34
±
ENGINE CONTROL SYSTEM KNOCK SENSOR(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.DISCHARGE FUEL SYSTEM PRESSURE (See page 11±15)
2.REMOVE ENGINE ROOM COVER SIDE (See page 10±26)
3.REMOVE RADIATOR SUPPORT OPENING COVER (See page 10±26)
4.ENGINE COOLANT (See page 16±19)
5.REMOVE ENGINE COVER SUB±ASSY NO.1 (See page 10±26)
6.REMOVE AIR CLEANER CAP SUB±ASSY (See page 10±26)
7.SEPARATE ACCELERATOR CONTROL CABLE ASSY (See page 10±26)
8.REMOVE THROTTLE BODY ASSY (See page 10±26)
9.DISCONNECT FUEL TUBE SUB±ASSY (See page 11±26) SST 09268±21010
10.REMOVE FUEL DELIVERY PIPE SUB±ASSY (See page 11±26)
11. REMOVE VARIABLE RESISTOR (LHD STEERINGPOSITION TYPE, LEADED GASOLINE)
(a) Disconnect the variable resistor connector.
(b) Remove the bolt, and then remove the variable resistor.
12. REMOVE CHARCOAL CANISTER ASSY
(a) Disconnect the charcoal canister outlet hose No. 1.
(b) Disconnect the fuel hose.
(c) Pull up and remove the charcoal canister.
13. DISCONNECT HEATER INLET WATER HOSE
Page 252 of 1690
100FL±01
A77917
A77918
(a)
(b)
A77919
10±34
±
ENGINE CONTROL SYSTEM KNOCK SENSOR(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.DISCHARGE FUEL SYSTEM PRESSURE (See page 11±15)
2.REMOVE ENGINE ROOM COVER SIDE (See page 10±26)
3.REMOVE RADIATOR SUPPORT OPENING COVER (See page 10±26)
4.ENGINE COOLANT (See page 16±19)
5.REMOVE ENGINE COVER SUB±ASSY NO.1 (See page 10±26)
6.REMOVE AIR CLEANER CAP SUB±ASSY (See page 10±26)
7.SEPARATE ACCELERATOR CONTROL CABLE ASSY (See page 10±26)
8.REMOVE THROTTLE BODY ASSY (See page 10±26)
9.DISCONNECT FUEL TUBE SUB±ASSY (See page 11±26) SST 09268±21010
10.REMOVE FUEL DELIVERY PIPE SUB±ASSY (See page 11±26)
11. REMOVE VARIABLE RESISTOR (LHD STEERINGPOSITION TYPE, LEADED GASOLINE)
(a) Disconnect the variable resistor connector.
(b) Remove the bolt, and then remove the variable resistor.
12. REMOVE CHARCOAL CANISTER ASSY
(a) Disconnect the charcoal canister outlet hose No. 1.
(b) Disconnect the fuel hose.
(c) Pull up and remove the charcoal canister.
13. DISCONNECT HEATER INLET WATER HOSE
Page 257 of 1690
A79577
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part Gasket GasketFuel Tube Sub±assy
Fuel Pipe Clamp
Fuel Pressure Pulsation
Damper Assy Fuel Pump Assy
Fuel Pump
Insulator
Fuel HoseFuel pipe Sub±assy No. 1
Fuel Injector Back±up Ring No. 1
25 (255, 18)
33 (331, 24)
9.0 (92, 80 in.lbf)
38 (388, 28)
30 (306, 22)
Fuel Injector Back±up Ring No. 2
Fuel Injector Back±up Ring No. 3 O±ring
Engine Cover Bracket
± ENGINE CONTROL SYSTEMKNOCK SENSOR (1AZ±FSE)
10±49
AVENSIS REPAIR MANUAL (RM1018E)
Page 260 of 1690
100FA±01
A79596
A78436
10
10 Upper
Engine
Front
10±52
±
ENGINE CONTROL SYSTEM KNOCK SENSOR(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.DISCHARGE FUEL SYSTEM PRESSURE (See page 11±30)
2.REMOVE RADIATOR SUPPORT OPENING COVER (See page 18±16)
3.REMOVE ENGINE ROOM COVER SIDE (See page 18±17)
4.REMOVE ENGINE COVER SUB±ASSY NO.1 (See page 10±44)
5.DRAIN ENGINE COOLANT (See page 16±31)
6.REMOVE AIR CLEANER CAP SUB±ASSY (See page 10±44)
7.REMOVE THROTTLE BODY ASSY (See page 10±44)
8.REMOVE CHARCOAL CANISTER ASSY
9.REMOVE ENGINE COVER BRACKET (See page 11±52)
10.REMOVE FUEL PUMP ASSY (See page 11±52)
11.REMOVE INTAKE MANIFOLD (See page 11±42)
12.REMOVE SURGE TANK STAY NO.1 (See page 11±42)
13.REMOVE INTAKE MANIFOLD INSULATOR NO.2 (See page 11±42) 14.REMOVE KNOCK SENSOR
(a)Remove the nut and the knock sensor.
15.INSTALL KNOCK SENSOR
(a)Install the knock sensor with the nut as shown in the il-lustration.
Torque: 20 N m (204 kgf cm, 15 ft lbf)
16.INSTALL INTAKE MANIFOLD INSULATOR NO.2 (See page 11±42)
17.INSTALL SURGE TANK STAY NO.1 (See page 11±42)
18.INSTALL INTAKE MANIFOLD (See page 11±42)
19.INSTALL FUEL PUMP ASSY (See page 11±52)
20. INSTALL ENGINE COVER BRACKET
(a) Install the engine cover bracket and the bolt. Torque: 38 N m (388 kgf cm, 28 ft lbf)
21. INSTALL CHARCOAL CANISTER ASSY
22.INSTALL THROTTLE BODY ASSY (See page 10±44)
23.INSTALL AIR CLEANER CAP SUB±ASSY (See page 10±44)
24.ADD ENGINE COOLANT (See page 16±31)
25.CHECK FOR ENGINE COOLANT LEAKS (See page 16±25)
26. CHECK FOR FUEL LEAKS
27. INSTALL ENGINE COVER SUB±ASSY NO.1
Torque: 7.0 N m (71 kgf cm, 62 in. lbf)
Page 520 of 1690
A79295
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part
5.0 (50, 43 in.lbf)
O±ring
Gasket Gasket Gasket Gasket
O±ring
15 (153, 11)
20 (204, 15)
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)
Fuel Delivery Pipe
w/ Injector
Oil Control Valve
Knock Control SensorSpacer
Water By±pass Pipe No. 1
Oil Level Gauge
Sub±assy
Oil Level Gauge Guide
Water Inlet
9.0 (92, 79 in.lbf)Engine Oil Pressure Switch Assy
Water Temperature Sensor
Thermostat
9.0 (92, 80 in.lbf)
19 (194, 14)
19 (194, 14)
20 (204, 15)
14±120
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
Page 529 of 1690
A77332
23
145
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY(1AZ±FE)
14±129
AVENSIS REPAIR MANUAL (RM1018E)
91.REMOVE KNOCK SENSOR
(a)Remove the nut and the knock sensor.
92.REMOVE ENGINE COOLANT TEMPERATURE SENSOR
(a)Using SST, remove the engine coolant temperature sensor.
SST09817±33190
93.REPLACE PARTIAL ENGINE ASSY
94.INSTALL ENGINE COOLANT TEMPERATURE SENSOR
(a)Install a new gasket to the engine coolant temperature sensor.
(b)Install the engine coolant temperature sensor. Torque: 20 N m (208 kgf cm,15 ft lbf)
SST09817±33190
95.INSTALL KNOCK SENSOR
Torque: 20 N m (208 kgf cm,15 ft lbf)
96.INSTALL ENGINE OIL PRESSURE SWITCH ASSY
(a)Clean the threads of the oil pressure switch, apply adhesive there. Adhesive: Part No. 08833±00080 THREE BOND 1344 or equivalent
(b)Install the oil pressure switch. Torque: 15 N m (153 kgf cm,11 ft lbf)
97.INSTALL WATER BY±PASS PIPE NO.1
(a)Install a new gasket and the water by±pass pipe No. 1 with the bolt a\
nd 2 nuts. Torque: 9.0 N m (92 kgf cm,80 in. lbf)
98.INSTALL FUEL DELIVERY PIPE W/INJECTOR (See page 11±26)
99.INSTALL DRIVE SHAFT BEARING BRACKET Torque: 54 N m (551 kgf cm,40 ft lbf)
100.INSTALL V±RIBBED BELT TENSIONER ASSY
Torque: 60 N m (607 kgf cm,44 ft lbf)
101.INSTALL IGNITION COIL ASSY Torque: 9.0 N m (92 kgf cm,80 in. lbf)
102.INSTALL THERMOSTAT (See page 16±23)
103. INSTALL WATER INLET
Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
104. I N S TA L L E X HAUST MANIFOLD CONVERTER
SUB±ASSY
(a) Install a new gasket and the exhaust manifold converter
with the 5 nuts.
Torque: 37 N m (378 kgf cm, 27 ft lbf)
Page 569 of 1690
A76706
Fuel Delivery Pipe Sub±assy
No. 1 Spacer
Ignition Coil Assy
V±Ribbed Belt Tensioner Assy
Gasket
Intake Manifold
Clamp Bracket
Oil Level Gage Guide
O±ring
Oil Level Gage
Sub±assy
Crankshaft Position
Sensor Gasket Thermostat Knock Sensor
Engine Oil Pressure
Switch AssyCamshaft Position Sensor Gasket Water By±pass Pipe No. 1
Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torque
Water Inlet
19 (194, 14)
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)
9.0 (92, 80 in.lbf)29 (296, 21)
69 (704, 51)
15 (153, 11)
20 (204, 15)
11 (112, 8)
30 (306, 22)
9.0 (92, 80 in.lbf)
Transverse Engine
Engine Mounting Bracket
13 (133, 10)
47 (479, 35)
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1ZZ±FE/3ZZ±FE)
14±25
AVENSIS REPAIR MANUAL (RM1018E)
Page 767 of 1690
110CX±02
A75346
A79038
E2S PR2 VCS
VCPR E2
Fuel pressure sensor
A79039Pressure discharge valve
A62162
Vacuum Switch Body
11±56
± FUELFUEL SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
FUEL SYSTEM (1CD±FTV)
INSPECTION
1. INJECTION OR SUPPLY PUMP ASSY
(a) Resistance inspection.
(1) Using an ohmmeter, measure the resistance be-
tween the terminals.
Resistance: 1.5 to 2.3 at 20C (68F)
2. INJECTOR ASSY
(a) Resistance inspection.
(1) Using an ohmmeter, measure the resistance between the terminals.
Resistance: 0.85 to 1.05 at 20C (68F)
3. COMMON RAIL ASSY
(a) Resistance inspection. (Fuel pressure sensor)
(1) Using an ohmmeter, measure the resistance be-
tween terminals 5 (PR) and 4 (E2).
Resistance: 16.4 kor less
(2) Using an ohmmeter, measure the resistance be-
tween terminals 2 (PR2) and 3 (E2S).
Resistance: 16.4 kor less
(3) Using an ohmmeter, measure the resistance be-
tween terminals 6 (VC) and 5 (PR).
Resistance: 3 kor less
(4) Using an ohmmeter, measure the resistance be-
tween terminals 1 (VCS) and 2 (PR2).
Resistance: 3 kor less
(b) Resistance inspection. (Pressure discharge valve)
(1) Using an ohmmeter, measure the resistance be-
tween terminals.
Resistance: 0.85 to 1.05 at 20C (68F)
4. FUEL HEATER ASSY
(a) Resistance inspection.
(1) Apply a vacuum of 34.7 5.3 kPa (260 40
mmHg, 10.24 1.57 in Hg) to the vacuum switch
port.
(2) Using an ohmmeter, measure the resistance be-
tween terminal 2 and switch body.
Resistance: 0.5 to 20 at 20C (68F)
