2002 TOYOTA AVENSIS Repair Manual

022KS±01
± PREPARATIONBRAKE
02±33
AVENSIS REPAIR MANUAL (RM1018E)
BRAKE
PREPARATION
SST
09023±00100Union Nut Wrench 10 mmBRAKE FLUID
BRAKE MASTER CYLINDER
SUB±ASSY
FRONT BRAKE
REAR BRAKE
BRAKE BOOSTER ASSY(LHD)
BRAKE BOOSTER ASSY(RHD)
BRAKE ACTUATOR ASSY(W/ VSC)
BRAKE ACTUATOR ASSY(W/O VSC)
09023±38400Union Nut Wrench 14mmBRAKE FLUID
BRAKE MASTER CYLINDER
SUB±ASSY
FRONT BRAKE
REAR BRAKE
BRAKE BOOSTER ASSY(LHD)
BRAKE BOOSTER ASSY(RHD)
BRAKE ACTUATOR ASSY(W/ VSC)
09214±76011Crankshaft Pulley ReplacerSKID CONTROL SENSOR
09520±00031Rear Axle Shaft PullerSKID CONTROL SENSOR
(09520±00040)ShockerSKID CONTROL SENSOR
09521±00020Drive Shaft Boot Clamping ToolSKID CONTROL SENSOR
09550±60010Differential Side Bearing
ReplacerFRONT BRAKE
(09710±06051)ReplacerREAR BRAKE
09950±00020Bearing RemoverSKID CONTROL SENSOR
Recomended Tools
09042±00010Torx Socket T30STEERING SENSOR

02±34
± PREPARATIONBRAKE
AVENSIS REPAIR MANUAL (RM1018E)
Equipment
Micrometer
Dial indicator w/ magnetic base
Brake drum gauge
Slide calipers
Torque wrench
Lubricant
ItemCapacityClassification
Brake fluid±SAE J1704 or FMVSS No. 116 DOT4

022KZ±01
± PREPARATIONCLUTCH
02±43
AVENSIS REPAIR MANUAL (RM1018E)
CLUTCH
PREPARATION
SST
09023±00100Union Nut Wrench 10 mmCLUTCH ACCUMULATOR
ASSY(1CD±FTV)
CLUTCH RELEASE CYLINDER
ASSY(MTM)
CLUTCH MASTER CYLINDER
ASSY(MTM)
09301±00220Clutch Guide ToolCLUTCH UNIT(MTM)
09333±00013Universal Joint Bearing Remover
& ReplacerCLUTCH UNIT(MTM)
Recomended Tools
09040±00011Hexagon Wrench SetCLUTCH PEDAL SUB±ASSY(MTM)
Equipment
Torque wrench
Vernier calipers
Dial indicator with magnetic base
Vernier calipers
Lubricant
ItemCapacityClassification
Brake fluid±SAE J1704 or FMVSS No.116 DOT 4

022L2±01
02±56
± PREPARATIONCOMMUNICATION SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
COMMUNICATION SYSTEM
PREPARATION
Recomended Tools
09082±00050TOYOTA Electrical Tester SetHORN SYSTEM

022KA±01
02±18
± PREPARATIONCOOLING
AVENSIS REPAIR MANUAL (RM1018E)
COOLING
PREPARATION
SST
09023±12700Union Nut Wrench 17mmWATER PUMP ASSY(1CD±FTV)
09213±54015Crankshaft Pulley Holding ToolWATER PUMP ASSY(1CD±FTV)
(90105±08076)BoltWATER PUMP ASSY(1CD±FTV)
09249±63010Torque Wrench AdaptorWATER PUMP ASSY(1AZ±FE)
THERMOSTAT(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
THERMOSTAT(1AZ±FSE)
09330±00021Companion Flange Holding ToolWATER PUMP ASSY(1CD±FTV)
09950±50013Puller C SetWATER PUMP ASSY(1CD±FTV)
(09951±05010)Hanger 150WATER PUMP ASSY(1CD±FTV)
(09952±05010)Slide ArmWATER PUMP ASSY(1CD±FTV)
(09953±05020)Center Bolt 150WATER PUMP ASSY(1CD±FTV)
(09954±05021)Claw No.2WATER PUMP ASSY(1CD±FTV)
(09954±05031)Claw No.3WATER PUMP ASSY(1CD±FTV)
09960±10010Variable Pin Wrench SetWATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
WATER PUMP ASSY(1CD±FTV)

± PREPARATIONCOOLING
02±19
AVENSIS REPAIR MANUAL (RM1018E)
(09962±01000)Variable Pin Wrench Arm AssyWATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
WATER PUMP ASSY(1CD±FTV)
(09963±00700)Pin 7WATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
(09963±01000)Pin 10WATER PUMP ASSY(1CD±FTV)
Recomended Tools
09216±00021Belt Tension GaugeWATER PUMP ASSY(1CD±FTV)
Equipment
Hexagon wrench (8mm)
Ohmmeter
Radiator cap tester
Thermometer
Torque wrench
Slide calipers
Wooden block
Heater
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)WATER PUMP ASSY(1AZ±FE)
WATER PUMP ASSY(1AZ±FSE)
WATER PUMP ASSY(1CD±FTV)
Coolant
ItemCapacityClassification
Engine coolant (3ZZ±FE)
Left±hand drive vehicles
Right±hand drive vehicles
5.8 liters (6.1 US qts, 5.1 lmp. qts)
5.9 liters (6.2 US qts, 5.2 lmp. qts)
TOYOTA long life coolant
Engine coolant (1ZZ±FE)
Left±hand drive vehicles M/T
A/T
Right±hand drive vehicles M/T
A/T
5.8 liters (6.1 US qts, 5.1 lmp. qts)
5.7 liters (6.0 US qts, 5.0 lmp. qts)
5.9 liters (6.2 US qts, 5.2 lmp. qts)
5.8 liters (6.1 US qts, 5.1 lmp. qts)
TOYOTA long life coolant
Engine coolant (1AZ±FE/1AZ±FSE)
Left±hand drive vehicles M/T
A/T
Right±hand drive vehicles M/T
A/T
6.0 liters (6.3 US qts, 5.3 lmp. qts)
6.3 liters (6.7 US qts, 5.5 lmp. qts)
6.1 liters (6.4 US qts, 5.4 lmp. qts)
6.4 liters (6.8 US qts, 5.6 lmp. qts)
TOYOTA long life coolant
Engine coolant (1CD±FTV)
w/ power heater
w/o power heater
7.6 liters (8.0 US qts, 6.7 lmp. qts)
7.4 liters (7.8 US qts, 6.5 lmp. qts)
TOYOTA long life coolant

022LX±01
± PREPARATIONDIAGNOSTICS
02±1
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTICS
PREPARATION
SST
09243±00020Idle Adjusting Screw WrenchSFI SYSTEM(1AZ±FE)
09843±18040Diagnosis Check Wire No.2AIR CONDITIONING SYSTEM
ELECTRONIC MOTOR POWER
STEERING SYSTEM
SUPPLEMENTAL RESTRAINT
SYSTEM
SFI SYSTEM(1AZ±FE)
ECD SYSTEM(1CD±FTV)
SFI SYSTEM(1ZZ±FE/3ZZ±FE)
09992±00242Turbocharger Pressure GaugeECD SYSTEM(1CD±FTV)
Recomended Tools
09082±00040TOYOTA Electrical TesterCOMBINATION METER
SFI SYSTEM(1AZ±FE)
SFI SYSTEM(1AZ±FSE)
ECD SYSTEM(1CD±FTV)
SFI SYSTEM(1ZZ±FE/3ZZ±FE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)

02±2
± PREPARATIONDIAGNOSTICS
AVENSIS REPAIR MANUAL (RM1018E)
(09083±00150)Test Lead SetAIR CONDITIONING SYSTEM
ABS WITH EBD SYSTEM
ELECTRONIC MOTOR POWER
STEERING SYSTEM
MULTIPLEX COMMUNICATION
SYSTEM
ENGINE IMMOBILISER SYSTEM
ABS WITH EBD & BA & TRC & VSC
SYSTEM
WIRELESS DOOR LOCK CONTROL
SYSTEM
COMBINATION METER
KEY REMINDER WARNING SYSTEM
POWER DOOR LOCK CONTROL
SYSTEM
SFI SYSTEM(1AZ±FE)
SFI SYSTEM(1AZ±FSE)
ECD SYSTEM(1CD±FTV)
SFI SYSTEM(1ZZ±FE/3ZZ±FE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)
09082±00050TOYOTA Electrical Tester SetPOWER DOOR LOCK CONTROL
SYSTEM
(09083±00150)Test Lead SetAIR CONDITIONING SYSTEM
ABS WITH EBD SYSTEM
ELECTRONIC MOTOR POWER
STEERING SYSTEM
MULTIPLEX COMMUNICATION
SYSTEM
ENGINE IMMOBILISER SYSTEM
ABS WITH EBD & BA & TRC & VSC
SYSTEM
WIRELESS DOOR LOCK CONTROL
SYSTEM
COMBINATION METER
KEY REMINDER WARNING SYSTEM
POWER DOOR LOCK CONTROL
SYSTEM
SFI SYSTEM(1AZ±FE)
SFI SYSTEM(1AZ±FSE)
ECD SYSTEM(1CD±FTV)
SFI SYSTEM(1ZZ±FE/3ZZ±FE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)