2002 TOYOTA AVENSIS airbag
[x] Cancel search: airbagPage 672 of 1690
B66528
Clip
B65292
700 mm120 mm
Adhesive Tape
Adhesive Tape
Protective Cover
A79919
Claw
Claw
76±48
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
25. REMOVE FRONT PILLAR GARNISH RH
(a) Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Pull the garnish upward and remove if from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.
26. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
27. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
28. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
29. REMOVE MAP LAMP ASSY
(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.
Page 681 of 1690
B65292
700 mm120 mm
Adhesive Tape
Adhesive Tape
Protective Cover
A79919
Claw
Claw
B66541Claw
Claw
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (SEDAN MODELS)
76±39
AVENSIS REPAIR MANUAL (RM1018E)
(b) Pull the garnish upward and remove from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover with adhesive tape as shown in
the illustration.
NOTICE:
Cover the curtain shield airbag with the protection cover as
soon as the front pillar garnish is removed.
20. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
21. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
22. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
23. REMOVE MAP LAMP ASSY
(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.
24. REMOVE ROOM LAMP ASSY NO.2
(a) Using a moulding remover, disengage the 8 claws and re-
move the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.
Page 691 of 1690
B66528
Clip
B65292
700 mm120 mm
Adhesive Tape
Adhesive Tape
Protective Cover
76±58
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
32. REMOVE REAR WINDOW SIDE GARNISH LH
HINT:
Use the same procedures described for the RH side.
33. REMOVE FRONT PILLAR GARNISH RH
(a) Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Pull the garnish upward and remove if from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.
34. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
35. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
36. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
Page 946 of 1690
710CM±02
±
INSTRUMENT PANEL/METER COMBINATION METER
71±1
AVENSIS REPAIR MANUAL (RM1018E)
COMBINATION METER
PROBLEM SYMPTOMS TABLE
Warning Lights:
SymptomSuspect AreaSee page
Check Engine warning light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
Discharge warning light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
Brake warning light does not come on.
1.Wire Harness or Connector
2.Skid control ECU
3.Combination Meter Assy±
±
±
ABS warning light does not come on.
1.Wire Harness or Connector
2.Skid control ECU
3.Combination Meter Assy±
±
±
SRS warning light does not come on.
1.Wire Harness or Connector
2.Airbag Sensor Assy
3.Combination Meter Assy±
05±1197 ±
Open Door warning light does not come on.
1.Wire Harness or Connector
2.Front Door Courtesy Light
3.Body ECU
4.Combination Meter Assy±
±
±
±
Fuel Level warning light does not come on.
1.Wire Harness or Connector
2.Fuel Sender Gauge
3.Combination Meter Assy±
±
±
Low Oil Pressure warning light does not come on.
1.Wire Harness or Connector
2.Low Oil Pressure Warning Switch
3.Combination Meter Assy±
±
±
Engine Oil Level warning light does not come on.
1.Wire Harness or Connector
2.Oil Level Sensor
3.Combination Meter Assy±
±
±
Belt warning light does not come on.
1.Wire Harness or Connector
2.Body ECU
3.Front Inner Belt Assy
4.Combination Meter Assy±
±
05±1522
±
VSC warning light does not come on.
1.Wire Harness or Connector
2.VSC Circuit
3.Combination Meter Assy±
05±752 ±
Indicator Lights:
SymptomSuspect AreaSee page
Shift indicator light do not come on.
1. Wire Harness or Connector
2. ECM
3. Neutral Start Switch Circuit
4. Combination Meter Assy±
±
±
±
Turn indicator light does not come on.
1. Wire Harness or Connector
2. Turn Signal and Hazard Warning System
3. Combination Meter Assy±
65±9 ±
Glow indicator light does not come on.
1. Wire Harness or Connector
2. ECM
3. Combination Meter Assy±
±
±
TRC off indicator light does not come on.
1. Wire Harness or Connector
2. VSC Circuit
3. Combination Meter Assy±
05±752 ±
Page 954 of 1690
B66038
Heater to Register Duct No.2
Instrument Panel Lower Assy
Cowl Side Trim
Board RH
Front Door
Scuff Plate
RH
Floor Shift
Shift Lever
Knob Sub±assy Console Panel
Sub±assy Upper
Console Panel Sub±assy Lower
Console Box Assy RR Front Door
Scuff Plate LHCowl Side Trim
Board LH
Instrument Panel Airbag Assy
Console Rear End
Panel
Radio Receiver
Assembly w/ Bracket
Windshield
Wiper Switch Assy
Instrument Panel
Hole CoverHead lamp
Dimmer Switch Assy
Instrument Panel Under
Cover Sub±assy No.2
Horn Button Assy Steering Wheel Assy
Instrument Panel Under Cover
Sub±assy No.1
H
N´m (kgf´cm, ft´lbf) : Specified torqueM/T Transaxle: A/T Transaxle:
A/T Only:
M/T Only:
50 (510, 37)
8.8 (90, 78 in.´lbf)
orEF
D
B
Bor
EF
I
or
EF
or
EF
H
HH
H
H
HH
H
H
CC
CC
H
HConsole Panel
Sub±assy Upper
18 (184, 13)
18 (184, 13)
71±8
± INSTRUMENT PANEL/METERINSTRUMENT PANEL/METER
AVENSIS REPAIR MANUAL (RM1018E)
Page 956 of 1690
710FY±01
71±10
± INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB±ASSY LOWER
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL SUB±ASSY LOWER
PRECAUTION
1. PRECAUTION FOR VEHICLE WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
(a) Some operations in this section may affect the SRS airbags. Prior to performing the corresponding
operations, read the SRS airbag NOTICE.
Page 990 of 1690
Detection Item
Indicates the system or details of the
problem. Trouble Area
Indicates the suspect areas of
the problem.
Detection Item
DTC No.
(See page)
Trouble Area
SRS
Steering wheel pad (squib)
Spiral cable
Airbag sensor assembly
Wire harness
B0103/12
(05±132) B0102/11
(05±128)
DIAGNOSTIC TROUBLE CODE CHART
If a malfunction code is displayed during the DTC check, check the circuit for that code liste\
d in the table
below (Proceed to the page given for that circuit).
Short in D squib circuit
Open in D squib circuit
B0101/14
(05±124)
Short in D squib circuit (to ground)
Short in D squib circuit (to B+)
Warning Light
ON
ON
ON
ON
Steering wheel pad (squib)
Spiral cable
Airbag sensor assembly
Wire harness
Steering wheel pad (squib)
Spiral cable
Airbag sensor assembly
Wire harness
Steering wheel pad (squib)
Spiral cable
Airbag sensor assembly
Wire harness
B0105/53
(05±136) ON
Airbag sensor assembly
Wire harness
B0106/54
Open in P squib circuit
Airbag sensor assembly
Wire harness
Short in P squib circuit (to Ground) ON
ON
B0100/13
(05±119)
Short in P squib circuit
Front passenger airbag assembly (squib)
Airbag sensor assembly
Wire harness
Front passenger airbag assembly (squib)
Front passenger airbag assembly (squib)
Page or Instructions
Indicates the page where the inspection proce-
dures for each circuit is to be found, or gives
instructions for checking and repairs.
DTC No.
Indicates the diagnostic trouble code.
±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01±29
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
The inspection procedures are shown in the table below. This table allows efficient and accurate trouble-
shooting using the diagnostic trouble codes displayed in the diagnostic trouble code chart. Proceed with
troubleshooting in accordance with the inspection procedures listed in the diagnostic c\
hart corresponding
to the diagnostic trouble codes displayed. The diagnostic trouble code chart for the Supplemental Restraint
System is shown below as an example.
Page 1001 of 1690
L1L2L1L2L1L2
D02612
L2
L1L2
L1L2
L1
D01201
±
INTRODUCTION REPAIR INSTRUCTION
01±9
AVENSIS REPAIR MANUAL (RM1018E)
(i)TORQUE WHEN USING TORQUE WRENCH WITH EX-
TENSION TOOL
(1)When the torque wrench is combined with SST oran extension tool to extend the length, and you
tighten until the torque wrench reads the specified
torque value, the actual torque becomes excessive.
(2)In this manual, only the specified torque is de-
scribed. In case of using SST or extension tool, cal-
culate the reading of the torque wrench by the fol-
lowing formula.
(3)Formula T'=T x L2/(L1 + L2)
T'Reading of torque wrench N m kgf cm ft lbf
TTorque N m kgf cm ft lbf
L1Length of SST or extension tool (cm)
L2Length of torque wrench (cm)
2.FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
HINT:
The AVENSIS is equipped with an SRS (Supplemental Restraint System), which \
includes the driver airbag,
front passenger airbag and seat belt pretensioner.
Failure to carry out the service operations in the correct sequence could cause\
the supplemental restraint
system to unexpectedly deploy while servicing. This could cause a seriou\
s accident.
Furthermore, if a mistake is made when servicing the supplemental restra\
int system, it is possible that the
SRS will fail to operate when required. Before servicing (including remova\
l or installation of parts, inspection
or replacement), be sure to read the following items carefully. Then follow the correct procedures described
in this manual.
(a)GENERAL NOTICE
(1)Malfunction symptoms of the supplemental restraint system are difficult to confirm so the diag-nostic trouble codes become the most important source of information when trou\
bleshooting.
When troubleshooting the supplemental restraint system, always check the dia\
gnostic trouble
codes before disconnecting the battery (See page 05±1184).
(2) Work must be started after 90 seconds from the time that the ignition switch\
is turned to the LOCK position and the negative (±) terminal cable is disconnected from the batte\
ry.
(The supplemental restraint system is equipped with a back±up power sourc\
e. So, if work is
started within 90 seconds after disconnecting the negative (±) terminal ca\
ble from the battery,
the SRS may deploy).
When the negative (±) terminal cable is disconnected from the battery, memory of the clock and
audio systems is cancelled. So, before starting work, make a record of the contents recorded
in each memory system. Then, when work is finished, reset the clock and audio systems as be-
fore.