2002 TOYOTA AVENSIS Repair Manual




I35926
A: 80.3 mm (3.16 in.)
B: 8.3 mm (0.33 in.)
Rear (Liftback):Rear (Wagon):
A: 66.5 mm (2.62 in.)
B: 9.8 mm (0.39 in.)
A
B
A
B
± WIPER & WASHERWASHER NOZZLE SUB±ASSY
66±23
AVENSIS REPAIR MANUAL (RM1018E)

660CN±01
I35256
I352578Clips
I35258
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±13
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD WIPER MOTOR ASSY
REPLACEMENT
1. REMOVE FRONT WIPER ARM HEAD CAP
(a) Using a small screwdriver, remove the 2 front wiper arm
head cap.
HINT:
Tape up the screwdriver tip before use.
2. REMOVE FR WIPER ARM RH
(a) Operate the wiper, and stop the windshield wiper motor assy to the automatic stop position.
(b) Remove the nut and the FR wiper arm RH.
3. REMOVE FR WIPER ARM LH
(a) Remove the nut and the FR wiper arm LH.
4. REMOVE COWL TOP VENTILATOR LOUVER
(a) Disengage the 8 clips, and remove the hood cowl top
seal.
(b) Remove the 2 clips, and the cowl top ventilator louver.
5. REMOVE WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Disconnect the connector, and remove the 2 bolts.
(b) Slide the wiper link assy to vehicle's passengers side. Dis-
engage the meshing of the rubber pin, and remove the
wiper motor & link assy.

E65848
E65849
E65850
E65850
66±14
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
6. REMOVE WINDSHIELD WIPER MOTOR ASSY
(a) Using a screwdriver, disengage the meshing of 2 rods at
the crank arm pivot of the windshield wiper motor assy.
(b) Remove the 2 torx bolts and the windshield wiper motor
assy.
7. INSTALL WINDSHIELD WIPER MOTOR ASSY
(a) Apply MP grease to the crank arm pivot of the windshield
wiper motor assy.
(b) Install the windshield wiper motor assy to the windshield
wiper link assy with the 2 torx bolts.
Torque: 7.5 N
m (76 kgf
cm, 66 in.
lbf)

I35259
E58837
Wiper Arm Serration
Wiper Pivot Serration
Wire Brush
I3445517.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±15
AVENSIS REPAIR MANUAL (RM1018E)
8. INSTALL WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Install the meshing of the rubber pin.
(b) Install the windshield wiper motor & link assy with the 2
bolts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(c) Connect the connector.
9. INSTALL FR WIPER ARM LH
(a) Operate the wiper, and stop the windshield wiper motor
assy to the automatic stop position.
(b) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(c) Clean the wiper pivot serration with a wire brush.
(d) Install the front wiper arm LH with the nut to the position
shown in the illustration.
Torque: 21 N
m (210 kgf
cm, 15 ft
lbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.

I34456
17.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
66±16
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL FR WIPER ARM RH
(a) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(b) Clean the wiper pivot serration with a wire brush.
(c) Install the front wiper arm RH with the nut to the position
shown in the illustration.
Torque: 21 N
m (210 kgf
cm, 15 ft
lbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.
(d) Operate the wiper while running the water or the washer
fluid over the window, and check the wiping condition and
that the front wiper does not hit against the vehicle body.

660CR±01
I35801:Claw
66±24
±
WIPER & WASHER WINDSHIELD WIPER SWITCH ASSY
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD WIPER SWITCH ASSY
REPLACEMENT
1.REMOVE STEERING COLUMN COVER LWR (See page 65±27) 2. REMOVE WINDSHIELD WIPER SWITCH ASSY
(a) Disconnect the connector.
(b) Using a screwdriver, disengage the claw and pull out thewindshield wiper switch assy.
NOTICE:
The claw will be broken if pressed hard.
HINT:
Tape up the screwdriver tip before use.

6605E±03
± WIPER & WASHERWIPER AND WASHER SYSTEM
66±1
AVENSIS REPAIR MANUAL (RM1018E)
WIPER AND WASHER SYSTEM
PRECAUTION
1. PRECAUTION OF WASHER NOZZLE ADJUSTMENT
(a) Do not clean or adjust the washer nozzle with a safety pin, etc. because;
(1) the washer nozzle tip is made of resin and could be damaged.
(2) adjustment is not necessary because the washer nozzle is a jet type.
(b) If the washer nozzle is clogged with wax etc., remove the objects and clean the nozzle hole with a soft
resin brush, etc.

660CK±01
66±2
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
1.FRONT WIPER AND WASHER SYSTEM (W/O AUTO WIPER SYSTEM)
SymptomSuspect AreaSee page
Front wipers and washers do not operate.
1. IG relay
2. WIP fuse
3. Windshield wiper switch assy
4. Wire harness or connector±
±
66±6 ±
Front wipers do not operate in LO or HI.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Front wipers do not operate in INT.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Front washer motor does not operate.
1 Windshield washer switch assy
2. Windshield washer motor assy
3. Wire harness or connector66±6
66±6±
Front wipers does not operate when washer switch in ON.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Washer fluid does not operate.Washer hose and nozzle±

When front wiper switch is in HI position, the wiper blade is in
contact with the body.

When the front wiper switch is OFF, the wiper blade does not
retract or the retract position is wrong.
1. Windshield wiper motor assy
2. Front wiper arm installation position66±6
66±13
2. FRONT WIPER AND WASHER SYSTEM (W/ AUTO WIPER SYSTEM)
SymptomSuspect AreaSee page
Front wipers and washer do not operate.
1. IG1 relay
2. WIP fuse
3. Windshield wiper switch assy
4. Windshield wiper relay assy
5. Wire harness or connector±
±
66±6
66±6 ±
Front wipers does not operate in LO
(Auto wiper system is normal).Windshield wiper switch assy66±6
Front wipers does not operate in HI
(Auto wiper system is normal).1. Windshield wiper switch assy
2. Wire harness or connector66±6
±
Front washer motor does not operate.
1. Windshield wiper switch assy
2. Windshield washer motor assy
3. Wire harness or connector66±6
66±6±
Auto wiper system does not operate.
1. Windshield wiper switch assy
2. Windshield wiper relay assy
3. Rain sensor
4. Wire harness or connector66±6
66±6
66±4±