2002 TOYOTA AVENSIS Door panel

670SC±03
67±16
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
REPLACEMENT
1 . DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
10 . REMOV E FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
12 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
13 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
15 . REMOVE REAR SE AT CUSHION ASSEMB LY ( See page 72±32 )
16 . REMOVE REAR SE ATBACK ASSY ( See page 40/60 FOLDING 72±27 , UNITED FIXED 72±32 )
17 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±36)
18. REMOVE FLOOR CARPET ASSY FRONT

670SD±02
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
67±19
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (WAGON MODELS)
REPLACEMENT
1. DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
10 . REMOVE FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
12 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
13 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
15. REMOVE REAR SEAT CUSHION ASSEMBLY (See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
16. REMOVE REAR SEATBACK ASSY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
17. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION72±21 , 40/60 FOLDING 72±27 )
18. REMOVE TONNEAU COVER ASSY
19 . REMOVE BACK DOOR WE ATHERSTRIP ( See page 76±54 )
20 . REMOVE DECK BOARD SUB±ASSY ( See page 76±54)
21 . REMOVE DECK FLOOR BOX REAR ( See page 76±54)
22 . REMOVE DECK FLOOR BOX FRONT ( See page 76±54)
23 . REMOVE DECK FLOOR BOX RH ( See page 76±54)
24 . REMOVE REAR FLOOR FINISH PL ATE ( See page 76±54 )
25 . REMOVE DECK TRIM SIDE BOARD RH ( See page 76±54)
26 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±54)
27. REMOVE FLOOR CARPET ASSY FRONT

670SF±01
I35218: Clamp
I36708
±
AUDIO & VISUAL SYSTEM ANTENNA CORD SUB±ASSY
67±23
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY
REPLACEMENT
1.REMOVE ROOF HEADLINING ASSY (See page 76±45)
2.REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75±40)
3.REMOVE ANTENNA CORD SUB±ASSY
(a)Disconnect the connectors.
(b)Remove the bolt.
(c)Remove the clamp and draw out the antenna cord sub±assy from the inte\
rior and the back door.
4.INSTALL ANTENNA CORD SUB±ASSY
(a)Press the 4 points of the grommet shown in the illustra-tion, and install the antenna cord sub±assy.
(b)Install the bolt. Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(c)Connect the connectors.
5.INSTALL ROOF HEADLINING ASSY (See page 76±45)

670SG±02
67±24
±
AUDIO & VISUAL SYSTEM ANTENNA CORD SUB±ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY NO.3
REPLACEMENT
1 . DISCONNEC T B ATTE RY NEG ATIVE TERMINAL ( See page 60±1)
2 . REMOVE INSTRUMENT CLUSTER FINISH P ANEL GARNISH NO.2 ( See page 71±11 )
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6 )
4 . REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) ( See page 41±11 )
5 . REMOVE CONSOLE PANEL SUB±ASSY UPPER ( See page 71±11 )
6 . REMOVE RADIO RECEIVER ASSEMB LY W/BRACKET ( See page 67±5)
7 . REMOVE CONSOLE BOX ASSY RR ( See page 71±11 )
8 . REMOVE HE ATER T O REGISTER DUCT NO.2 ( See page 71±11 )
9 . REMOVE FRONT DOOR SCUFF PL ATE RH ( See page 76±36 )
10 . REMOVE REAR DOOR SCUFF PL ATE RH ( See page 76±36 )
1 1 . REMOVE COWL SIDE TRIM BOARD RH ( See page 76±36)
12 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
13 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH ( See page 76±36 )
14. REMOVE REAR SEAT CUSHION ASSEMBLY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
15. REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
16. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION 72±21 , 40/60 FOLDING 72±27 )
17 . REMOVE P ACKAGE TR AY TRIM P ANEL ASSY ( See page 76±45 )
18 . REMOVE REAR FLOOR FINISH PL ATE ( See page 76±45 )
19 . REMOVE DECK TRIM SIDE P ANEL ASSY RH ( See page 76±45)
20 . REMOVE ROOF SIDE GARNISH INNER RH ( See page 76±45)
21 . REMOVE FRONT SE AT ASSY RH ( See page POWER SE AT 72± 11 , MANUAL SE AT 72±16 )
22. REMOVE FLOOR CARPET ASSY FRONT

670S5±01
I35223
Instrument Cluster Finish Panel Garnish No.2
Radio Bracket No.2Radio Receiver Assy
Instrument Panel
Register Assy CTR
Air Conditioning Control AssyConsole Panel
Sub±assy Upper
Navigation System:Navigation Computer Cover
Instrument Panel
Support No.3 Instrument Panel
Support No.1Instrument Panel
Support No.2
Door Control Motor
Door Control Switch
Assy (TILT)
Instrument Cluster Finish Panel AssyDoor Control Switch Instrument Cluster Finish
Upper PanelMulti±display Instrument Panel Box
Door CoverRadio Bracket No.1
Instrument Panel
Register Control Gear
Control Knob
Protector No.1
Position Sensor
67±2
± AUDIO & VISUAL SYSTEMAUDIO & VISUAL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS

670S8±01

I35168

I35169
(2)
(1)
(3)
H02440
Riveter
Mandrel
67±10
±
AUDIO & VISUAL SYSTEM FRONT NO.1 SPEAKER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
FRONT NO.1 SPEAKER ASSY
REPLACEMENT
1. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (See page 75±8)
2.REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See page 75±8)
3.REMOVE FRONT DOOR TRIM BASE LH (See page 75±8)
4.REMOVE FUEL LID OPENER SWITCH (See page 75±8)
5. REMOVE POWER WINDOW REGULATOR SWITCH ASSY (W/ POWER WINDOW) (See page 75±8)
6.REMOVE FRONT DOOR TRIM BOARD SUB±ASSY LH (See page 75±8)
7. REMOVE FRONT NO.1 SPEAKER ASSY
(a) Disconnect the connector.
(b) Using a drill of less then
4 mm (0.16 in.), drill out the 3
rivet heads and remove the front No.1 speaker assy from
the front door panel.
(c) Gently and vertically put the drill to the rivet, and cut the rivet flanges.
NOTICE:

Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.

Take care as the cut rivet is hot.
(d) Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
(e) Using a vacuum cleaner, remove the drilled rivet and their
dust from the inside of the front door panel.
8. INSTALL FRONT NO.1 SPEAKER ASSY
(a) Using an air riveter or a hand riveter, install 3 new strike rivets to install the front No.1 speaker assy on the front
door panel.
NOTICE:

Install the new strike rivet in order shown in the il-
lustration to install the front No.1 speaker assy.

Do not prize a riveter, as the riveter could be dam-
aged, loosened and the mandrel could be bent.

670S7±01
I351712 Claws
I35172
I35173
I35175
67±6
±
AUDIO & VISUAL SYSTEM MULTI±DISPLAY (CRT DISPLAY) DISPLAY
AVENSIS REPAIR MANUAL (RM1018E)
MULTI±DISPLAY (CRT DISPLAY) DISPLAY
REPLACEMENT
1.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11) 2. REMOVE INSTRUMENT PANEL REGISTER ASSYCTR
(a) Remove the 2 screws.
(b) Disengage the 2 claws and remove the instrument panel register assy CTR.
(c) Disconnect the connectors.
3. REMOVE DOOR CONTROL SWITCH
(a) Remove the 2 screws and separate the door control switch.
4. REMOVE DOOR CONTROL SWITCH ASSY
(a) Remove the 2 screws and separate the door control switch assy (TILT).
5. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY
(a) Make the multi±display upright.

I35187
I35180
I35181
I35182
67±8
± AUDIO & VISUAL SYSTEMMULTI±DISPLAY (CRT DISPLAY) DISPLAY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Remove the 3 screws and instrument panel support No.1.
(e) Remove the 3 screws and instrument panel support No.2.
(f) Remove the instrument panel support No.3.
(g) Remove the 4 screws and slide the instrument panel box
door cover upward of the screen to remove it.
(h) Remove the instrument panel register control gear.
(i) Remove the 3 screws and door control motor.